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Accountable When AI Fails?
Cornelia C. Walther
On April 8, 2025, a driverless Zoox robotaxi misjudged an approaching vehicle, braked too late, and sideswiped it at 43 mph on the Las Vegas Strip. One month later, the Amazon subsidiary issued a software recall on 270 autonomous vehicles and suspended operations while regulators investigated the…
Learning How to Predict Rare Kinds of Failures
MIT News
On Dec. 21, 2022, just as peak holiday season travel was getting underway, Southwest Airlines went through a cascading series of failures in its scheduling, initially triggered by severe winter weather in the Denver area. But the problems spread through the airline’s network, and over the course…
Strong QMS Is Central to the Med Device Right-to-Repair Movement
Heidi Drafall
Anyone who has cracked their smartphone screen or had a rapid oil change knows that sometimes the OEM isn’t the most affordable or convenient service option. Consumer flexibility, paired with lower-cost, high-quality options, is logical, whether it’s in the consumer market or in healthcare. The…
Outgrow the Status Quo
Jones Loflin
This past weekend I engaged in one of my favorite activities as a beekeeper. I got to catch a swarm of bees. If you haven’t seen it before, it’s wild. About half of the bees leave with a queen and set up somewhere temporarily while they’re looking for their new permanent home. In the case of this…
New 3D-Printing Method Enables Complex Designs, Creates Less Waste
Jennifer Chu
Hearing aids, mouth guards, dental implants, and other highly tailored structures are often products of 3D printing. These structures are typically made via vat photopolymerization—a form of 3D printing that uses patterns of light to shape and solidify a resin, one layer at a time. The process…
Why AI-Powered Documentation Is Manufacturing’s New Insurance Policy
Scott Ginsberg
When quality failures go public, it’s not just your product on the line—it’s also your reputation, compliance status, and workforce morale. From product recalls to OSHA citations, recent manufacturing disasters reveal a brutal truth: The real cost of outdated documentation isn’t just inefficiency—…
3 Rules of 3 for Successful Communications
Mike Figliuolo
For as many words as we use, we’re terrible communicators. Voicemails are jumbled streams of consciousness. Emails are “text bombs” with no rhyme or reason. Presentations are nothing but crippling piles of slides. But don’t worry—here are three rules of three to make your communications clearer,…
Remote Work Is a Lifeline for Older Workers With Disabilities
Gleb Tsipursky
Remote work has become a game-changer for older individuals with disabilities, offering a solution that not only improves their employment prospects but also brings substantial economic benefits, according to a new study from the Center for Retirement Research at Boston College. Before the…
Sore Losers: Why Some Competitors Keep Fighting After Defeat
Seb Murray
In Formula One racing, slower drivers are expected to move aside when a faster car laps them. But some don’t give way so easily. They might wait for a spot that costs them less time, delay just enough to stay in their rhythm, or even make the faster driver fight harder to get past, throwing them…
Driving Safety and Saving Lives: Humanetics Makes Good Use of PolyWorks
InnovMetric
Humanetics is the world’s largest manufacturer of anthropomorphic test devices (ATDs), commonly known as crash test dummies. The group has more than 1,000 employees across 21 facilities located around the world, with global corporate headquarters in Farmington Hills, Michigan. Humanetics is…
Are Quality Professionals Compensated Fairly?
Conformance1
Amid uncertainty in manufacturing, AI adoption, labor market fluctuations, and salary disparities across industries and geographic regions, quality professional compensation can be difficult to calculate. Without current job-level salary benchmarks, quality professionals, from technicians to…
The Role of Motion Control in Next-Gen Metrology and Inspection Systems
Rene Ymzon
When manufacturing tolerances shrink to the micron, and part geometries become increasingly complex, the margin for measurement error disappears. In this space—where even thermal drift or mechanical vibration can invalidate results—motion control becomes not just a component but a cornerstone of…
How to Avoid FDA Warning Letters
William A. Levinson
According to the U.S. News & World Report article “FDA Warns Sanofi of Manufacturing Irregularities at Key Facility” (Jan. 23, 2025), the pharmaceutical company Sanofi received a U.S. Food and Drug Administration warning letter “stating that FDA inspectors found irregularities with the facility…
Effective Maintenance, Repair, and Operations
Bryan Christiansen
The cornerstone of efficient industrial and facility management, maintenance, repair, and operations (MRO) cover all activities related to equipment maintenance, procurement, upkeep, and inventory management. This includes spare parts, consumables, lubricants, cleaning supplies, safety equipment,…
If It Ain’t Broke…
Donald J. Wheeler
For many hundreds of years, “If it ain’t broke, don’t fix it” has summarized the predominant approach to process operation. From the physician’s admonition to do no harm, to the slightly more positive aphorism that the squeaky wheel gets the grease, there is a common theme of differentiating…
The Form of Decency
Harish Jose
I am a longtime admirer of George Spencer-Brown’s “Laws of Form.” In this article, I explore how his notion of reentry helps illuminate the paradoxes and blind spots in modern ideologies, especially the rise of xenophobia and extreme nationalism. These rigid ideologies depend on distinctions…
How Primacy of Purpose Can Make Your Strategy Successful
Mike Figliuolo
There’s an old army saying, “No plan survives first contact with the enemy.” I’m sure some Navy or Marine guy out there will attribute this comment to their branch of service, but to be clear, it came from the Army. Actually, the original of this paraphrased quote is widely attributed to Prussian…
Additive Manufacturing and Digital Replicas Made Easy
Creaform
The Marshall Advanced Manufacturing Center (MAMC) is a leading-edge resource facility dedicated to driving innovation and advancing manufacturing technologies. Operating from West Virginia facilities in Huntington, South Charleston, and Point Pleasant, the MAMC is at the heart of groundbreaking…
The State of Industrial Maintenance 2025: A MaintainX Survey
Nick Haase
When I talk with maintenance leaders, I hear urgency. Pressure is mounting. They’re being asked to cut costs, attract skilled workers, and embrace AI—and fast. Yes, pressure turns coal into diamonds. But constant pressure can wear down even the best teams. So for our 2025 State of Industrial…
No Substitute for Experience
Bruce Hamilton
Last year, after many years of physical therapy, cortisone shots, and experimental treatments to prop up my failing knees, I decided to go bionic and get full knee replacements. Holding out hope for more than a decade that emerging cell-therapy technology would offer breakthrough cartilage…
From Retail Shelves to Factory Floors
Justin Sirotin
In the early 2000s, at my former company, my team was tasked with creating educational products for a major national educational toy brand. We developed an impressive line of learning tools—forensic kits, microscopes, telescopes—designed to engage curious young minds. After securing coveted shelf…
Tired of Chatbots? Here’s How They Could Improve
Angie Basiouny
Chatbots are everywhere. A fast-growing communication channel for brands, AI-powered chatbots are being deployed by companies to handle everything from booking travel to refunding purchases to helping shoppers choose the right outfit. When done right, they can drive sales and provide positive…
Kintsugi Leadership: A New Frame for Quality, Resilience, and Trust
Akhilesh Gulati
In today’s competitive manufacturing landscape, resilience is the new quality. And one of the most powerful lessons in resilience doesn’t come from a factory—it comes from an art form. In the Japanese tradition of kintsugi, a broken ceramic bowl is not discarded or disguised. It’s repaired—…
New 3D Scanners Help Ålö Agricultural Machinery
Creaform
Ålö Agricultural Machinery (Ningbo) Co. Ltd., a wholly owned subsidiary of Ålö, is a leading manufacturer of loaders and implements for agricultural tractors. With production facilities in four countries, and customers in more than 50, Ålö holds approximately 30% of the world market for tractor…
Smarter Quality Control: How Synthetic Data and AI Are Revolutionizing Manufacturing Efficiency
Wilhelm Klein
In 2025, sustainability is no longer optional—it’s a strategic imperative. Manufacturers, responsible for nearly 40% of global material waste, face rising demands to reduce emissions, cut waste, improve product consistency, and enhance efficiency.  Artificial intelligence (AI) is central to this…

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