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On Monuments and Productivity Paradoxes
Harish Jose
There is a concept in lean known as a “monument.” It refers to a large machine, piece of equipment, or something similar that can’t be changed right away, and so you have to plan your processes around it. This generally impedes the flow and frequently becomes a hindrance to lean initiatives. A…
Commercial Space Exploration: New Frontier for Manufacturers?
Tab Wilkins
Recently there have been several successful public launches of reusable space vehicles by SpaceX and Blue Origin. This prompted me to ask: What is the future of space activity and travel, and what opportunity, if any, does this potentially have for manufacturing in the United States? Current…
Additive Manufacturing Equals Excitement
Jarred Heigel
I research additive manufacturing, which some people call solid free-form fabrication, but most people know as 3D printing. Additive manufacturing covers a wide range of processes that we can use to build parts and whole structures by strategically adding material only where we need it. Building…
Four Signs That Your Industry Is Ripe for Digital Disruption
Day in, day out, business leaders are reminded that digital disruption is coming for their customers, for their talent, and for their bottom lines. CEOs of traditional companies consistently rate digital upstarts disrupting their business models as their No. 1 concern. And it’s no wonder. We’re…
NIST’s Newest Watt Balance Brings World One Step Closer to New Kilogram
NIST
A high-tech version of an old-fashioned balance scale at the National Institute of Standards and Technology (NIST) has just brought scientists a critical step closer toward a new and improved definition of the kilogram. The scale, called the NIST-4 watt balance, has conducted its first measurement…
How the Panama Canal Expansion Will Once Again Transform Shipping
Frank Townsend
World shipping changed forever when the Panama Canal opened on Aug. 15, 1914. It was an engineering marvel of its day, cutting the distance required to get from the Pacific Ocean to the Atlantic by as much as 8,000 nautical miles. The shipping industry is changing once again as 70 heads of state…
Fighting Fires With Science
Sam Manzello
I’m a dragon wrangler. Although that might sound like something straight out of Harry Potter or Game of Thrones, this isn’t fantasy—it’s serious science. As a fire researcher, or more colloquially, a dragon wrangler, my job is to help protect people and property from fire’s devastating effects.…
Reinventing the Way We Work
Stanford News Service
For Melissa Valentine and her colleagues at Stanford, the future of work is here: “flash teams” of skilled professionals who have probably never met before and may work on different continents, but who can turn a napkin sketch into a product within days or weeks. Valentine, assistant professor of…
How Automakers Can Think Like a Disruptor
Knowledge at Wharton
I t wasn’t that long ago that GM ran commercials advertising that its Oldsmobile division didn’t just produce cars for your grandfather, but also for everyone else. It was an attempt to reinvent the brand’s staid image—and it didn’t work. Now, the Oldsmobile division and its iconic vehicles are…
Coal to Solar: Retraining the Energy Workforce
AAAS
As more coal-fired power plants are retired, industry workers are left without many options. There is a light at the end of the tunnel, though. In a new study published in Energy Economics, researchers from Michigan Technological University and Oregon State University offer hope for coal workers…
From Print to Patina
3D Systems
Best described as “a museum of art being built,” the Polich Tallix Fine Art Foundry in Rock Tavern, NY, has helped artists develop and produce their work for nearly 50 years. Large-scale Frank Stella statues adorn the exterior of the premises, which is otherwise unassuming in all but scale. The…
Puzzling Over Performance
Ken Voytek
In a recent post, I examined the differences in productivity across small and large manufacturing firms, and noted that there were differences across manufacturers in terms of size. But it’s also clear from the literature that productivity differs across companies even in the same industry. Why…
Low-Cost and Lightweight
Pacific Northwest National Laboratory
An improved titanium alloy—stronger than any commercial titanium alloy currently on the market—gets its strength from the novel way atoms are arranged to form a special nanostructure. For the first time, researchers have been able to see this alignment and then manipulate it to make the strongest…
How Things Break—and Why Scientists Want to Know
Argonne National Laboratory
Humans spend a lot of time creating things, and these activities drive a huge amount of our lives, economically and personally. We’re always in a fight to keep our creations from breaking down. Houses, roads, cars. Power lines and bridges. Solar cells and computers. Batteries. People. Then there…
The Science Behind Great Product Design
Back in 2004, I was saddled with a two-hour commute to work almost every day. Fortunately, I had something with me to make the experience more bearable: my new third-generation iPod. Many of you probably remember your first iPod experience, how great it was to carry your entire music library in…
A ‘Certified’ Stamp for the Smart Grid
Cuong Nguyen
When I go home after work, my wife and I are typically focused on the present moment, and especially on our young son. As new parents, we benefit from many innovative products and services—from improved car seats and creative toys to safer cribs and video baby monitors. One of the first products…
Veterinary Medicine Turns to 3D Metal Printing for Innovative Surgery
For true freedom of design, 3D metal printing enables incredible solutions in industries as diverse as manufacturing and medicine. Now the technique has generated a humane resolution to a difficult problem confronting a team of veterinarians. For the first time ever, a prosthetic titanium beak has…
Five Technological Applications Driving Manufacturing Innovation
Ben Vickery
A manufacturer can be innovative in various ways by using new business models and adopting measures to improve processes and enhance existing products. But to stay ahead of competition, manufacturers often turn to technology. Here are five technologies that are driving manufacturing innovation.…
The Seven Stages of Innovation Grief
Jeffrey Phillips
The tone of this article is a bit tongue in cheek, but the point is quite serious. Innovators go through a number of phases as they accept the reality of innovation based on what executives and corporate culture allow. Growing as an innovator is something like experiencing the seven stages of…
3D Scanning and Printing Revolutionizes Scientific Discovery
Rachael Dalton-Taggart
Knee-deep in Alaska’s Liscomb Bonebed, the single richest bed for dinosaur bones in either polar region, Pat Druckenmiller, Ph.D., can safely declare that he loves his job. Museum curator of earth science and associate professor of geology at the University of Alaska Fairbanks, Druckenmiller has…
Bringing Clarity to the Cloud
Brian Stanton
Doors that are obviously meant to be pushed not pulled, footprints painted on the floor telling you where to stand at the airport—these are examples of good design and usability. You don’t have to think too hard about what to do because someone else put a lot of thought into how to get across the…
National Inventor’s Month: You Can Make It If You Try
Mark Esser
Depending on whom you ask, May (or August or April—it would be great if someone were to standardize this, but we’re going with May) is National Inventor’s Month. Lots of people have dreams of being a famous inventor. Even I’ve had “ideas” for inventions before. For instance, during the 1990s,…
The When and Why for Brainstorming
Jeffrey Phillips
I find that I’ve become increasingly irritated with the narrow interpretations and self-serving definitions of what is, or is not, innovation. One of the most common scapegoats for innovation is brainstorming. No other activity is more frequently miscast, and often blamed, for failed innovation.…
Photonic Pressure Sensors vs. Mercury-Based Standard
Jennifer Lauren Lee
When a team of researchers at the National Institute of Standards and Technology (NIST) Physical Measurement Laboratory (PML) first tested a new kind of pressure sensor two years ago, initial results showed it was faster and had higher resolution than the centuries-old mercury-based method for…
Chemical Detective Hot on the Vapor Trail
NIST
Recently on the Taking Measure blog, we asked Tara Lovestead, a recipient of the 2016 Presidential Early Career Award for Scientists and Engineers (PECASE), a few questions about her life and work. She was recognized for her extensive application of new methods to rapidly and inexpensively detect…

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