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The Cost of Certification
Inderjit Arora
Certifications often drive the implementation of a system approach, based on ISO standards. The primary implementation demand is for ISO 9001. Certifications do have initial costs and then recurring costs for surveillance and recertification visits. This is a responsive approach to business…
Three Crucial Advantages of Multicultural Management Teams
Nirmalya Kumar
Although many large companies are multinational, most of the top management teams (TMTs) in these companies are not. They tend to be dominated by executives with a connection to the home country of the company. Attention is paid to gender diversity, but cultural diversity is often ignored. One…
Inside Quality Digest Live for May 5, 2017
Mike Richman
Oh, the places you’ll go! Our latest episode of QDL from this past Fri., May 5, 2017, truly spanned the wide world of quality. Here’s a recap of the topics and locations we visited together: “Why Japan’s Rail Workers Can’t Stop Pointing at Things” It’s not your imagination: If you find yourself…
Desks on Wheels
Christopher Martin
In 1996, former Microsoft employees Gabe Newell and Mike Harrington formed Washington-based video-game development studio Valve Corp. Two years later, they released a PC game called Half-Life to universal critical acclaim; it was a watershed moment in gaming history, and nearly 20 years later the…
Three Things Successful Leaders Do to Reach Outside Their Comfort Zone
Andy Molinsky
If you play tennis, you’re probably familiar with the concept of a “second serve.” In tennis, you have two chances to serve the ball, so on the first you can really put everything into it, with little risk, since you always have that second one to fall back on. The key is how you approach the…
Twenty-Five Powerful Coaching Questions
Jesse Lyn Stoner
Coaching is not just for problems. Coaching helps you avoid problems by providing space to think and be more intentional about your goals and actions. And coaching is especially helpful for getting clarity on where you want to go. Working with a coach gives you: • Space for self-reflection •…
The 10 Commandments of Customer Experience
Annette Franz
In May 2016, I spoke at CallidusCloud Connections (C3); if you’ve never been to this event, be sure to check it out this year. The topic of my session was “The Seven Deadly Sins of Customer Experience.” Given the topic of today’s post, I seem to be on a bit of a spiritual customer-experience…
Total System Thinking
John Valachovic
So often business owners make decisions based on intuition, luck, or the Magic 8-Ball. As a small or midsized manufacturer, there are so many factors that can affect your company’s profitability, both inside and outside of your control. How do you make proactive decisions for the betterment of…
Five Tips: Promoting User Adoption for an Automated Quality Tool
Alexa Sussman
Sponsored Content There’s an old saying that change is never easy. People tend to prefer what is familiar and resist something new because it may be uncomfortable or confusing. The saying holds true for quality management. Some people would rather stick with their current processes—emails,…
Observe the Now
Kevin Meyer
Mindful observation takes effort and practice, but it’s valuable if you want to be a leader. It allows you to watch processes in action and look for small nuances and opportunities for improvement. For example, the wait staff at top-tier hotels do this every day. One waiter is always watching,…
Why Are Managers Such Lousy Motivators?
Susan Fowler
My team and I went to SavvyRoo, a cool online brainstorming site where people can enter their question and rank other people’s posts. We asked leaders for their top question about workplace motivation, and out of hundreds of questions, this one surfaced in the top 10: Why are managers such lousy…
Mueller Pivots to Data-Driven Culture
Evan Miller
Sponsored Content The Mueller Co. was ready for a change. The multiplant manufacturer of water distribution products had an excellent reputation in the marketplace, but that good reputation came at a price. Internal scrap and rework metrics told the story. High costs reduced the bottom line and…
Innovation Is About Finding and Discovering
Jeffrey Phillips
Ihave been thinking a lot about the challenges that midsized and larger companies face when trying to do more innovation. It’s not a secret that they need to do more innovation; everyone knows this. It’s not really a secret what innovation is, or what the potential benefits might look like. We’ve…
Get the Scoop on Closed-Loop Manufacturing
Jonathan O’Hare
Closed-loop manufacturing and the digital thread are new buzzwords being thrown around a lot these days, but do we understand their significance? In all manufacturing processes, there are three key elements consisting of “sensing, thinking, and acting” that drive your manufacturing productivity.…
To Really Help U.S. Workers, We Should Invest in Robots
Nikolaus Correll
America’s manufacturing heyday is gone, and so are millions of jobs, lost to modernization. Despite what Treasury Secretary Steven Mnuchin might think, the National Bureau of Economic Research and Silicon Valley executives, among others, know this is true. A new report from PwC estimates that 38…
How Economics 101 Could Have Prevented United’s PR Nightmare
Volodymyr Bilotkach
On April 9, 2017, a passenger was forcibly removed from a United Airlines flight from Chicago O’Hare to Louisville after the carrier was unable to find volunteers to accommodate four of its employees on standby. Many articles have reported that airlines routinely overbook their flights, and…
A Recipe for Employee Motivation
Morten Bennedsen
Employee absenteeism is a problem for companies everywhere. When employees are away from the office, for good reasons or not, the cost has been measured at somewhere around 4 percent of the world’s gross domestic product. Absences lead to delayed work, colleagues take on more, and projects are…
Lessons From Mismanaged Crises at Yahoo, Cuisinart, and Wells Fargo
Knowledge at Wharton
The mismanagement of bet-the-company business crises has become pandemic. Consider just the most recent examples. In December 2016, Yahoo disclosed that three years earlier hackers had stolen confidential information from more than 1 billion accounts, including users’ names, birthdates, phone…
Who Are You, Little Girl?
Laurie Locascio
Like a lot of scientists, I am very goal-oriented, so after I got my Ph.D. in toxicology, I set out to become a leader in my field by the time I was 40. To get there, I knew I had to be acknowledged by the top researchers in my field, get invited to speak at important conferences, organize…
The Biggest Obstacle: Leading vs. Managing
Gwendolyn Galsworth
The year: 1989. Florida Power & Light had just won the Deming Prize, Japan’s national quality award, and became the first overseas company to do so. There were a lot of high-flown speeches in the aftermath and deservingly so. But for me, what stuck were the words of CEO Charles Turner. “The…
Using 3D Scanning and Laser Tracker Technology for Large-Volume Measurements
Ryan E. Day
Sponsored Content For manufacturers, big parts pose big challenges. How does one measure parts that are in excess of 15 ft and also have complex geometry? Design and inspection are part and parcel of all manufacturing operations, but as product size increases, and part geometry grows more complex…
Inside Quality Digest Live for April 14, 2017
Mike Richman
On our most recent episode of QDL from this past Fri., April 14, 2017, we took a close look at innovation and engineering. Here’s a quick recap: “SAE Institute Creates Webisodes to Benefit STEM Education” This piece demonstrates the good work that the San Jose, California, campus of the SAE…
Here’s Why Your Gut Instinct Is Wrong at Work
Gleb Tsipursky
Let’s say you’re interviewing a new applicant for a job, and you feel something is off. You can’t quite put your finger on it, but you’re a bit uncomfortable with this person. She says all the right things, her resume is great, she’d be a perfect hire for this job—except your gut tells you…
Which Is the Most Important Step in PDCA?
Greg Cresswell
Occasionally, my colleagues and I will take a step back from the day-to-day and have a more philosophical discussion about the field of ergonomics. Recently, the question was raised, “In the plan-do-check-act continuous improvement cycle, which step is the most important?” This sparked some…
Three Scenarios for Financials-Based Improvement
Jason Furness
In a previous column based on our recent book, Manufacturing Money (Amazon Digital, 2015), we explained how to maximize ROI. Here we describe some changes that business owners and managers can make on their way toward becoming a Black Belt in a manufacturing and distribution business. Before any…

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