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Cocktails and Quality Talk
(ZenQMS: Conshohocken, PA) -- Join ZenQMS and BioProcess Technology Consultants (BPTC) on April 15, 2015, for food, drinks, and learning at the CIC in Kendall Square from 4:30 p.m. until 6:30 p.m. Taylor Burtis from BPTC will offer a presentation “What Works and What Doesn’t in QMS Document…
Nestlé Takes a Bite Out of Unnecessary Additives
Nestlé USA has officially announced its plans to replace the artificial flavors and colors in its chocolate candy products with natural ingredients. This decision will affect more than 250 chocolate bars across 10 brands. The first three modified candy bars—Baby Ruth, Butterfinger, and Crunch—will…
Leading Industry Organizations Introduce Enhanced Lean Certification Program
(SME: Dearborn, MI) -- Continuing to set the standard for operational excellence and an improved workforce, the Lean Certification Alliance has introduced customer-driven improvements to its Lean Certification program, a globally recognized standard for lean principles and practices. Lean…
Turning Hours of CMM Programming Time Into Minutes
Creating quality coordinate measuring machine (CMM) measurement programs takes time, and production cycles are often delayed while waiting for the measurement programs to be created. But software that works directly from model-based definitions can drastically decrease that time. The move from 2D…
The Seven Deadly WIPS
Modern business drowns in overhead it can’t even see. I’ve seen companies spend hours denying an expense request on a $20 book. I’ve seen teams spin for weeks planning projects that change dramatically in the first week due to a simple implementation lesson. I’ve seen people overworked and…
Four Characteristics of Today’s Successful Hospital Leaders
Hospital leaders are feeling increasing pressure to find ways to thrive in our changing healthcare system. A C-suite that is removed from daily hospital operations is a liability in this era of process improvement and hands-on progress.  Here are four characteristics hospital leaders need to move…
Open-Sight Work-Holding Kit for VISION Inspection
(Phillips Precision: Boylston, MA) -- Phillips Precision Products Division has designed a work-holding kit for Vision Inspection that complements its Open-Sight LEAN, fast-swap fixture plate system. The work-holding kit includes trigger-finger and trigger-point hold downs, a clear acrylic platform…
Respect: Four Things You Should Never Do
When I was last in Africa, I found a book in the library of the home I stayed in about the early days of safari hunting. The industry is tightly regulated these days and was, to a certain degree, even during the early part of the 20th century. The hunters and guides were a hardy and courageous lot…
GM and ISO/TS 16949: ‘Do As We Say, Not As We Do’
Two recent “Consumer Watchdog” articles in the Wilkes-Barre, Pennsylvania, Times Leader, as well as reports of General Motors’ ignition switch problem, give the perception that GM’s position on ISO/TS 16949 is “Do as we say, not as we do.” If a major automaker that requires its suppliers to meet…
Room at the Top
Much has been written about the different styles of management between the genders. Although there are still few women in top leadership, particularly in manufacturing, learning from them, even anecdotally, can provide insight into the current state of leadership and a future where more women are…
Innovators Are True Believers
After posting “Don't rock the boat innovation,” I was asked by a few folks a very interesting question. It was: What does it take to be a good innovator in a corporation? It’s fairly easy to be an innovator in a small company or as an entrepreneur. In fact, you need to rock the boat in small…
Twelve Ways to Improve Procedures
At the risk of sounding like a pharmaceutical quality assurance heretic, standard operating procedures (SOPs) often don’t work as intended. In fact, they can do more harm than good by giving a false sense of security: “We must be OK; we have procedures for that.” Having procedures is certainly…
Women in Manufacturing Seeks Speakers for Summit 2015
(WiM: Cleveland, OH) -- Women in Manufacturing (WiM) invites interested parties to submit an application to speak at SUMMIT 2015, scheduled for Sept. 23–25, 2015, in Minneapolis, Minnesota. This annual event is geared toward women who have chosen careers in manufacturing and want to share…
Corporate Culture vs. Government Culture
D uring the last year or so we’ve been subjected to automotive recalls and government mismanagement. There’s a distinct difference in how these incidents are handled. In the corporate world, people who have been responsible for misconduct or malfeasance are, in general, summarily fired. In…
The Black Arts, aka GD&T
I have heard people say that geometric dimensioning and tolerancing (GD&T) is a black art, and I agree—it can almost seem that way sometimes. My experiences in coordinate metrology throughout the past 20 years demonstrate a widespread lack of understanding, confusion, and even resentment for…
Better Risk Assessment and Controls
In almost everything in quality there are multiple facets of responsibility. The same applies when we talk about cybersecurity and threat assessment. The last time I spoke about this topic I addressed our responsibility for protecting our own organization’s intellectual property and security.…
Free Ebook: <i>Five Steps to Getting Buy-In for Your Ergonomics Process</i>
(Humantech: Ann Arbor, MI) -- To effectively present the business case for ergonomics to today’s leaders (even the enlightened ones), it’s essential to demonstrate how the investment of resources, time, and effort will results in long-term, sustained gains. Humantech’s complimentary ebook offers a…
Numerical Jabberwocky
The first axiom of data analysis is: “No data have meaning apart from their context.” Yet we all encounter measures that have been dreamed up without regard for either context or use. This column gives a couple of the more egregious examples I have encountered over the years. Kentucky Higher…
New Process Recycles Rare-Earth Metals from Old Electronics
(Ames Laboratory: Ames, IA) -- Scientists at the Critical Materials Institute (CMI) at Ames Laboratory have developed a two-step recovery process that makes recycling rare-earth metals easier and more cost-effective. Rare-earth metals are valuable ingredients in a variety of modern technologies…
Using the Baldrige Criteria for a More Effective Job Search
I am grateful for the opportunity to work for the Baldrige Program. We’re blessed with an engaged community of Baldrige practitioners—folks who have served as examiners at all levels, across the country. These practitioners not only understand but have often mastered how to use the Baldrige…
<em>Gemba</em> Walking Dead
Recently, while providing training for new clients, I heard a comment from two different people that went something like this: “That gemba walking stuff is really nothing new; it used to be called ‘management by walking around.’” Admittedly I was caught off guard, especially the first time I was…
Standards and the Global Supply Chain Event Focuses on Worker Safety and Bribery
(ANSI: Washington, DC) -- Global supply-chain policy issues took center stage at the American National Standards Institute (ANSI) event held on March 12, 2015 in Washington, D.C., opening opportunities for policy discussions and collaboration. The event had nearly 150 attendees, including…
How Could You Benefit From Monte Carlo Simulation to Design New Products?
Suppose you have designed a brand-new product with many improved features that well help create a much better customer experience. Now you must ensure that it’s manufactured according to the best quality and reliability standards so that it gets the excellent long-term reputation it deserves from…
Strategy vs. Execution
Over on the Harvard Business Review blogs, there’s a wonderful debate on the subject of strategy between Roger Martin, who wrote “Stop Distinguishing Between Strategy and Execution,” and Don Sull, an MIT scholar who believes there’s a meaningful distinction between strategy and execution.…
The Self-Absorbed Silos of Academic Medical Centers
A big challenge facing academic medical centers is how to maintain a focus on patient care in an artificially divided environment. Most academic medical centers were developed in a system with abundant resources, cost-based reimbursement, and a traditional academic departmental structure. This…

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