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Why Iron Man Needs a Quality Management System
With the recent release of the movie The Avengers: Age of Ultron, now is the perfect time to contemplate whether Tony Stark, aka Iron Man, needs a quality management system (QMS) to help him identify and prevent the disasters that seem to plague him. Tony Stark is a billionaire genius who…
Reflections on 25 Years of the MEP Program
“It is good to have an end to journey toward, but it is the journey that matters, in the end.” —Ursula K. LeGuin This is the story of how and why the Manufacturing Extension Partnership (MEP) was created. It’s the first in a series of tributes celebrating the upcoming 25th anniversary of a program…
Pitfalls in Experimentation and Data Interpretation, Part 1
We learned in science class that we should use the scientific method to evaluate hypotheses. We should study the problem, formulate a hypothesis, run a controlled experiment, analyze the resulting data, and then make an objective decision. We have also heard innumerable times that we should make “…
<em>Smart, Connected Operations: Capturing the Value of the Industrial IoT</em>
(LNS: Cambridge, MA) -- As a manufacturing leader, you’re familiar with ever-present challenges like ensuring quality, demolishing informational silos, and responding more effectively to customer demands. What you might be less familiar with are the revolutionary strategies emerging to solve them…
Multisensor Technology for Large Measuring Ranges
(Werth: Old Saybrook, CT) -- The newly developed ScopeCheck MB from Werth Messtechnik GmbH is a multisensor CMM for the precise measurement of large-volume components in the shop-floor environment. The measuring range of this series is up to 800 mm in the X axis and 2,000 mm in the Y axis. 3D…
Potential Risks of ISO/DIS 9001:2015 to the Oil and Gas Industry
The fifth edition of ISO 9001, which is slated for publication in late 2015, has some good ideas regarding improvement and harmonization with other management system standards such as ISO 14001. However, ISO/Draft International Standard (DIS) 9001:2015 has taken away prescriptive language for a…
Successful Transformations: The Ugly CX Duckling
You’ve no doubt heard (or can recall) Hans Christian Andersen’s story, “The Ugly Duckling.” If not, here’s a quick refresher: It’s about a baby swan who suffers abuse from his barnyard companions because of how he looks—he’s assumed to be a baby duckling, and an “ugly” one at that—until one day,…
Actually, It <em>Is</em> Rocket Science
Once a project is completed, a common question is, “How do we deploy this improvement to other areas in the company?” A fair number of formal improvement structures include the final step of “standardize,” implying that the improvement is laterally copied or deployed into other, similar situations…
FDA Works to Clarify Device Data Collection Priorities
(AssurX: Morgan Hill, CA) -- A new FDA guidance issued by the Center for Devices and Radiological Health (CDRH) and Center for Biologics Evaluation and Research (CBER) offers some helpful detail for device firms uncertain if post-approval studies can replace premarket studies at the time of…
Five Key Components of an Effective Scale Maintenance Program
Companies purchase scales because the value of goods entering or exiting a facility is based on their weight. Without assured scale accuracy, a company can lose thousands, if not hundreds of thousands, of dollars annually. Depending on the requirements and type of weighing device, annual…
The Building Blocks of Organizational Psychology, Part 2
In my last article, I presented the psychological steps of change and how to overcome the natural human resistance to it. In this installment, I’ll present an example of how to transfer those concepts into plans, the plans into actions, and the actions into continuous behaviors. This process…
ACSI Travel Report: Consumers Happier With Airlines, Prefer Smaller Travel Websites
(ACSI: Ann Arbor, MI) -- Passenger satisfaction increased 2.9 percent for airlines, historically one of the lowest-scoring tracked categories, in the recent American Customer Satisfaction Index (ACSI) Travel Report 2015. Airlines reach an ACSI benchmark of 71 on a scale of 0 to 100 for 2015—…
Kindness in Leadership
Strong leadership and kindness are not mutually exclusive. In fact, they fit together effectively. The most successful leaders treat their team members with kindness. They realize that kindness is motivating. As Bob Kerrey has said, “Unexpected kindness is the most powerful, least costly, and most…
Scholarships Awarded by ASQ’s Inspection Division
(ASQ: Milwaukee, WI) -- The ASQ Inspection Division received a record number of applications for its scholarship in 2015 and it is pleased to announce that it has awarded $1,125 to both Timothy Spichiger of Granville, OH, and Haukio (Kevin) Yin of Thousand Oaks, CA, and it has also awarded $750 to…
The FDA’s Action Plan Demands Some Industry Action, Too
The U.S. Food and Drug Administration (FDA) has a “Plain Jane” version of its Pharmaceuticals FY 2015 Action Plan. In this article, however, let’s look at some interesting wrinkles not necessarily contained in the document. This “Plain Jane” action plan, taken straight from the document, reads as…
The Art of Strategic Observation
I am nothing if not a consumerist. Meaning, I am constantly impressing upon the companies with which I work the importance of a deep and empathic understanding of customers past, present, and future. This is especially true if a company is contemplating a strategic shift that entails repositioning…
Leading the Way Toward Standardized Auditing
With quality the driving force behind innovation and operational improvements in the vast majority of organizations, it’s no surprise that every industry sector has embraced it, from manufacturing to the service. For some sectors, however, quality improvements can be the difference between life…
ANSI Launches Redesigned Standards Portal Website
(ANSI: Washington, DC) -- The American National Standards Institute (ANSI) is pleased to announce the redesign of its Standards Portal, an online resource and educational tool for global trade which provides answers to critical standards, conformance, market access, and trade-related questions…
Value Equals Worth Minus Cost
What is the real value of those who work for your company? For that matter, what is your real value? As employers and/or potential employers, it’s our responsibility to evaluate those who work for us. It isn’t by chance that the term “evaluate” is used here, because evaluate means to form an idea…
Mitigating Supplier Risk Through Cloud-Based Quality Management Portals
Suppliers play a major role in bringing products to market. This means that the product received from suppliers must be safe and of the highest possible quality, which is a must because stakeholders not only rely on their suppliers to help bring products to market—they also rely on them to help…
How Could You Benefit From the Cpm Capability Index?
The Cp and Cpk are well-known capability indices commonly used to ensure that a process spread is as small as possible compared to the tolerance interval (Cp), or that it stays well within specifications (Cpk). Yet another type of capability index exists: the Cpm, which is much less known and used…
Five Risks in How We Think About Risk
Risk mitigation, risk assessment, risk management: We insure ourselves against risk, put buffers in our estimates to compensate for risk, and we make decisions based on risk. Or do we? We think risk is a thing. It’s rarely a thing. Risk is part of the system we’re creating. It’s the variation,…
Why Corporations Must Earn Our Trust
When I previously wrote about earning trust with co-workers, a friend, a true leader in the public policy field, called to suggest that a closely related and equally important subject is restoring corporate trust. I immediately went to sit on my front porch and think about his observation. I…
New Dimensional Metrology Products Catalog Available from Mahr Federal
(Mahr Federal: Providence, RI) -- Mahr Federal has issued a new catalog in print, pdf and online editions, covering the full range of its dimensional metrology products and systems. The full-color print edition contains 612 pages, while the Mahr Digital Catalog is in an easily navigated digital…
The Rise and Failure of Management Practice
Let’s begin with yet another example of a lack of understanding of the Perversity Principle, this one from a recent The Times of India report. “Authorities in India have reportedly arrested some 300 people and expelled 600 students in connection with a massive cheating scandal in the northeastern…

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