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Some Thoughts on Lean Six Sigma and the Coronavirus
Ken Levine
Lean Six Sigma (LSS) professionals have an enormous opportunity to add value to organizations and to our communities during this coronavirus pandemic. We have the objective orientation, methods, and tools to help. Process improvement is currently more important than ever in this “new normal”…
How to Spot When an Employee Is Secretly Struggling
Thomas Hellwig
The Covid-19 world is marked by a high degree of uncertainty and existential fear, a dearth of social interaction, the convergence of professional and personal space, a lack of physical activity, and an obsessive focus on hygiene and social distancing. For professionals, this amounts to a toxic…
Your Tools Won’t Save You
Jim Benson
Stop asking, “Which tool should I use?” and start asking, “How can I work smarter?” When I was a young coder, I asked my mother, “What will I be?” Will I be Jira, Will I be Asana? Here’s what she said to me....“Que sera, sera. Whatever will be, will be. Your app is not a ticket to be free. Que…
Addressing Measurement Challenges for Detecting Chemicals That Could Cause Cancer
Jessica Reiner
For more than 20 years, a class of man-made, potentially cancer-causing chemicals called per- and polyfluoroalkyl substances (PFAS) has commonly been found in humans and the environment. These chemicals are used in a variety of industries and can be found in many consumer products, such as food…
We’re All Essential Workers
Jeff Dewar
‘We shouldn’t be calling some jobs essential.” That line got me into a lot of trouble the other day when chatting with friends about how the term “essential worker” degrades the stature of all the “nonessentials,” when, in fact, we all play an essential role in the millions of supply chains across…
Partnering With PRiMEX for AS9100D Certification and QMS Improvements
Puerto Rico Manufacturing Extension
El-Com Systems Corp. is a wholly-owned subsidiary of El-COM Systems Solutions based in California. The local company has been in Puerto Rico since 2016 operating in Caguas. The company is dedicated to manufacturing complex electromechanical subsystems and assemblies for the global aerospace and…
What Analysts Can Learn From Storytelling With Data
Paul Laughlin
One of the most practical data visualization books for my clients is Storytelling With Data (Wiley, 2015). So, this is a longer-than-usual book review of this modern classic. I say that because it is not just accessible for those with no background in data visualization. The book also focuses on…
Learning From Workforce Role Models
Dawn Bailey
In this article series, we explain some of the successful strategies and programs shared by Baldrige Award recipients to highlight categories of the Baldrige Criteria and how your organization might consider using them as inspiration.  Part of the purpose of the Malcolm Baldrige National Quality…
Why Is It So Hard to Aid Small Businesses Hurt by a Disaster?
Maria Watson
The U.S. government has committed hundreds of billions of dollars to help small businesses weather the coronavirus pandemic. But early reports suggested larger companies were gobbling up much of the aid, while many of the neediest ones—particularly those with only a few dozen employees—weren’t…
The Changing World of Work
Peter Dizikes
With 20.5 million jobs slashed from U.S. payrolls in April, and a 14.7 percent unemployment rate, the Covid-19 pandemic has created workforce problems unseen since the Great Depression. These dynamics are being closely observed by MIT’s Task Force on the Work of the Future, which released a high-…
Team Finds a Way to Fix 3D Printing’s Weak Spot
Vandana Suresh
Plastics are a popular 3D printing material, allowing users to create a variety of objects, from simple toys to custom prosthetic parts. But these printed parts are mechanically weak—a flaw caused by the imperfect bonding between the individual printed layers that make up the 3D part. Now,…
The Vasa: A Cautionary Tale for Covid-19 Vaccine Development...
Davis Balestracci
What is the Vasa? It was a Swedish warship built in 1628. It was supposed to be the grandest, largest, and most powerful warship of its time. King Gustavus Adolphus himself took a keen personal interest and insisted on an entire extra deck above the waterline to add to the majesty and comfort of…
Five Workplace Trends Will Shape Life After Lockdown
Dave Cook
We are experiencing the biggest remote-work experiment in history—but many are beginning to imagine life after lockdown. Amid unprecedented global job losses, concerns about transport infrastructure, and the continuing need for workplace social distancing, governments are launching back-to-work…
What’s the Difference Between Laser Radar and LIDAR Technology?
John Smits, Gary Confalone, Tom Kinnare
Confusion between the two terms “RADAR” and “LIDAR” is understandable. Their names are nearly synonymous, and the terms are often used interchangeably. The acronyms are RADAR, which stands for RAdio Detection And Ranging; and LIDAR, which stands for LIght Detection And Ranging. The major difference…
So Your Manufacturing Day Inspired Students...
Mary Ann Pacelli
Last year’s Manufacturing Day (MFG Day) was an enormous success for U.S. manufacturers looking to engage the next generation of manufacturers. But how can you ensure the spark you kindled in the next generation finds fuel? Now more than ever, it’s critical to inform students and potential young…
Rendezvous With Emotion
Raghu Kalé
The mental makeup of the human mind is an enigma. Understanding reality has a bearing in comprehension. As a communications professional, I have grappled with what provokes audiences into believing a proposition, and what douses their suspicions and doubts. Emotion has a vital role in decision-…
Robo-Boot Concept Promises 50% Faster Running
David Braun
No matter how well designed, there are no running shoes that allow runners to keep up with cyclists. The bicycle was a key invention that doubled human-powered speed. But what if a new kind of shoe could allow people to run faster by mimicking cycling mechanics? This is the question my students in…
‘Lean Lab’ Approach Reduces Spending and Increases Productivity
Anne Trafton
When MIT announced in March 2020 that most research labs on campus would need to ramp down to help prevent the spread of Covid-19, Canan Dagdeviren’s lab was ready. For the past two years, Dagdeviren and her lab manager, David Sadat, have run the Conformable Decoders Group using “lean lab”…
IIoT, Coronavirus, and the Supply Chain
Ryan E. Day
The Covid-19 pandemic is disrupting business across the globe, and supply chains are being stressed to their limits by sudden and drastic increases in online commerce. As organizations strive to continue delivering physical product, the industrial internet of things (IIoT) is being considered as a…
Lean and Agile: The Catch
Jim Benson
I hear this lament from new practitioners to seasoned veterans: Why isn’t our (insert school of workflow management here) transformation working? Time and again I see coaches focus on the “deficiencies” of their clients or their companies. If only they would just focus! They don’t do what they say…
Setting the Process Aim, Part 2
Donald J. Wheeler
Setting the process aim is a key element in the short production runs that characterize the lean production of multiple products. Last month in part one we looked at how to use a target-centered XmR chart to reliably set the aim. This column will describe aim-setting plans that use the average of…
The Paradox of Risk
Steve McKee
The Philippine Department of Transportation got into a bit of a fix recently for publicly thanking the coronavirus. In an attempt to “provide an enlightening and awakening narrative” that might cause people to see a silver lining in the viral cloud over their heads, the DOT instead found itself…
Fake PPE on the Rise: Don’t Get Fooled
Dirk Dusharme @ Quality Digest
Around the world, local agencies and institutions have scrambled to find personal protective equipment (PPE) to protect their essential employees from Covid-19. Not just healthcare workers, but also the men and women who to work to keep our cities and counties up and running, from emergency…
This Time, It’s Not All China’s Fault
Stanley Chao
‘Can you help me source PPEs from China?” asks a caller on the phone. I have received dozens of these inquiries since March from local governments, medical clinics, and mom-and-pop shops after hospitals and first responders began reporting massive shortages of N95 masks, latex gloves, and surgical…
The Problem With Fake N95 Masks
Quality Digest
It’s easy to assume that something as simple as a mask wouldn’t pose much of a risk. Essentially, it’s just a covering that goes over your nose and mouth. But masks are more than just stitched-together cloth. Medical-grade masks use multiple layers of nonwoven material, usually polypropylene,…

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