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Connecting the Big Dots to the Little Dots—Without Math
Davis Balestracci
This article is based on some ideas from my respected colleague Mark Hamel. Despite the lean framework, these ideas apply to any improvement approach—all of which come from the same theory, lean included. During the past 35 years, quality has evolved from the necessary evil of quality control to…
Consulting and Learning Are Mutually Inclusive
Jim Benson
When you are a consultant, or worse yet, seen as a thought leader, people hire you expecting that you’ll know “the answers.” At best, what you actually know are paths to make sense of problems, communicate them, and then solve them. No consultant should ever arrive knowing the answers. If they do…
Better Accuracy Out of Thin (or Thick) Air
NIST
NIST scientists have devised and improved a prototype instrument the size of a loaf of bread that can substantially increase the accuracy of length measurements in commerce. Perhaps surprisingly, it does so by achieving the most accurate measure of the refractive index of air reported to date. An…
Pinpointing the User Experience
Knowledge at Wharton
Today, design has a seat at the table. With the success of products like the iPod and the iPhone, businesses have realized that a good user experience is key for improving the bottom line. Yet even with this determined focus on design, most digital experiences fall short of user expectations. Of…
Why Strategy Isn’t Dead
Elisabet Lagerstedt
A few years back, a searing pain in my elbow sent me to the doctor, who diagnosed me with olecranon bursitis. Apparently, all that time spent leaning forward on hard desks in different meeting rooms during my team’s frequent marathon strategic planning sessions was putting too much stress on my…
Call and Response
Bill Kalmar
Isn’t caller ID wonderful?! Every day we get calls that are listed as “unavailable,” “out of area,” “name not found,” “anonymous,” and “toll-free caller.” Most of the calls are scams and generally we don’t answer. But on occasion, when I want to have some fun, I relent and pick up the phone.…
Bump and Grind
Bruce Hamilton
Here’s a personal reflection from my distant past that might describe a current state for some of you. When I began working in manufacturing during the pre-lean era, the quoted lead time for my company’s products averaged 12 to 16 weeks. By the 1980s, however, many customers began to routinely…
Warning Signs That Your Supplier Is a Problem
Manufacturing Extension Partnership MEP
Whether it’s for performance management or for risk, it’s important to know who your suppliers are and have a close business relationship with them. It’s a given you should already have a strong relationship with your key suppliers, but how often does your supplier request the following items? •…
A Stake in Innovation
Peter Dizikes
Want to encourage innovation? A new study co-authored by an MIT professor finds that little-known state laws called “constituency statutes” have significant effects on the quantity and quality of innovative business actions. The statutes, which allow companies to prioritize the interests of “…
‘Ingaged’ Leadership: A New Path to Organizational Success
Evan Hackel
I had a call from one of my clients, a franchise brand. I can’t mention the company’s name here, but you know them. They have branded walk-in locations in hundreds of cities and towns across America—probably near where you live. The call explained that the company had a very specific problem it…
Corrective Action Means Opportunity
Paula Oddy
Sponsored Content As an auditor of quality management systems, I can tell you from firsthand experience that most auditees dislike corrective actions. Corrections are tied to findings of nonconformance; understandably, people generally want to emerge from an audit without any significant findings…
How B2B Companies Become Customer Experience Leaders
Annette Franz
When I go to customer experience conferences, B2B companies are underrepresented, both in attendees and speakers. When clients look for benchmark data, B2B reports are few and far between. These are just two examples of why I want to revisit a question I posed in a post I wrote two years ago: If…
Statistics 101 and Data Analysis: an Example
Donald J. Wheeler
Here we look at a simple example to discover the commonalties of various data analysis techniques widely used in industry today. Careful consideration of the following may result in insights that were not part of your introductory class in statistics. Our example uses the gate oxide thicknesses…
Weights Build Strength and Keep Our Economy Strong
Diane Lee
Like many of you, I venture out on Saturday mornings to get groceries and gas. Until my college years, I never thought much about whether or not I paid the right amount at the pump, if the supermarket scale was correct, or if packaged foods actually contained the amount of product stated on the…
The Five Biggest Teamwork Ills
Mario Moussa, Derek Newberry, Madeline Boyer
Twisting your features into a mask of pain, you dig your heels into the soft grass. A rope tears into your palms. A clear, tiny voice speaks to you amid the many confused thoughts swirling in your head: “So-o-o-o... what am I learning from this experience?” Well, if you’re like many who have done…
Submitting an A+ Presentation Abstract, Even About Statistics
Joel Smith
For the majority of my career with Minitab, I’ve had the opportunity to speak somewhat regularly at conferences and other events. I thought some of my talks were pretty good, and some were not so good (based on ratings, audiences didn't always agree with my opinion at either extreme—but that's a…
Does Your Organization Run on Fear?
Gilles Hilary
In 2013, the U.S. Air Force realized that more than 20 percent of the nuclear officers at Malmstrom Air Force Base had cheated on their certification exam. Many other officers knew about the problem but didn’t report it. The root cause for this dangerous behavior was a culture of fear that led…
The Center for Biologics Evaluation Keeps Biological Product Standards High
Peter Marks
Part of the vision of the Center for Biologics Evaluation and Research (CBER) is to strengthen the center as the preeminent regulatory organization for biologics. One way CBER is achieving this is through the work of the Office of Compliance and Biologics Quality (OCBQ) and the Office of Vaccines…
Exact Metrology Helps EVCO Streamline Quality Inspection
Exact Metrology
EVCO Plastics is an injection molding company that produces parts for myriad industries, including powered sports equipment, lawn and garden devices, agricultural and construction machinery, and medical and packaging machinery. Owing to the volume of work, coupled with the challenges of collecting…
What Is Risk-Based Thinking?
Timothy Lozier
There’s been a shift in how companies view quality and compliance, and as a result, businesses are looking for a more comprehensive method for measuring operational efficiency. Risk management processes are proving to be an effective option for this. ISO 9001:2015 now promotes risk-based thinking…
Generalization: The Enemy of Root Cause Analysis
Arun Hariharan
A horrific accident on Dec. 16, 2015, claimed the life of an airline service engineer: He was sucked into the live engine of an aircraft. The engineer had been standing on the ground supervising the aircraft being pushed in reverse from its parking bay. “No one knew what happened,” said an Air…
Retailers Compared, Lower Satisfaction Results
American Customer Satisfaction Index ACSI
Two years removed from its all-time high, customer satisfaction with the retail trade sector fell for a second consecutive year, sliding 2.6 percent to an ACSI score of 74.8. Despite the decline for 2015, the overall score for retail stands almost exactly at its long-term average (74.6). A closer…
How to Become a ‘Sustainable’ Brand
Martin Roll
Sustainability is the new mantra for strategic differentiation. Becoming recognized as a “sustainable” organization can enhance brand equity, as well as unlock opportunities to create new markets and launch sub-brands, line extensions, and packaging innovations. But it requires organizations to…
In Search of Workforce Performance Excellence
Harry Hertz
Even before the landmark publication of In Search of Excellence in 1982, bosses realized that operational excellence gets accomplished through dedicated employees. Yet, to this day, many organizations stifle high performance through the annual performance evaluation process for each employee. This…
Casting a New Future
Ryan E. Day
Sponsored Content As global competition stiffens, manufacturing sectors of all stripes are embracing emerging technologies in order to meet customer demands. In the realm of metal casting, Pennsylvania-based Effort Foundry is leading the charge by investing in new technology as part of a…

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