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Visuality: A System of Systems Hidden in Plain Sight
Gwendolyn Galsworth
When James Womack and Daniel Jones published Lean Thinking in 1996, they offered the world a book that collected the core principles of a key operational model. Though not stated directly, they created a profile for the Toyota Production System (TPS) that was revelatory and highly useful, adding a…
The Future’s Looking Technological
Andre Lavoie
“Alexa, what does the future of leadership look like?” Whether at home, on the road, or in the office, fascinating technology is altering our world every day. And it isn’t just simplifying our daily tasks or making our cars safer; it’s changing the future of our company leaders. Those working…
Appreciating U.S. Industry
Mike Richman
Friday, Oct. 6, 2017, is Manufacturing Day, one of the most important events of the year for those of us working within industry. On this occasion, we should all take some time to honor the science and art of manufacturing, an endeavor that has quite literally built our amazing modern society from…
What NASA’s Chief Astronaut Learned From Near Disaster
Knowledge at Wharton
NASA Chief Astronaut Chris Cassidy has lived for months on the International Space Station and has performed six spacewalks. “Imagine hanging out with a glass bubble on your head, one hand on a hunk of metal, Earth going beneath your feet at five miles a second, and the whole world listening to…
Comparing the Toyota Production System and Lean
Bob Emiliani
I recently posted a version of the graphic below with the caption: “Not perfect, but close. It’s about right.” The response was overwhelmingly positive. A great majority of people recognized it as a unique comparison, one that they had never seen before, and also as an accurate comparison that…
How to Take a Stand Without Polarizing Others
Jesse Lyn Stoner
Are you fatigued and disheartened by the current amount of polarization in the world today? Are you frustrated with leadership that divides instead of unites? Instead of wishing someone would do something about it and feeling helpless, focus on the place you have the most control—your own…
How to Make Your Metrology Smarter
Patrick Nugent
Sponsored Content A simple fact in manufacturing is that everyone has to measure. However, measurement is not simply about inspection; manufacturers need the right tools to increase quality, maximize productivity, and ultimately, make measurement a value-added process. One of the most critical…
Culture: A Decisive Competitive Advantage
William A. Levinson
Some ISO 9001 users complain that the standard does not improve performance or deliver bottom-line results, while others are delighted by the standard as a framework for effective quality management systems. I pointed out previously that ISO 9001:2015 does not address, at least not explicitly, the…
The Problem With Journey Maps
Annette Franz
There’s a problem with journey maps? Well, not with the maps themselves but with how people talk about them. I love attending webinars and reading articles about journey mapping because I’m always curious about how others talk about them, what their approaches are, and what outcomes they’ve…
Top Problems Preventing Aerospace Suppliers From Creating a Culture of Quality
Eric Stoop
In December 1998, NASA launched the Mars Climate Orbiter, a robotic space probe intended as the communications relay for the Mars Polar Lander. By September 1999, the spacecraft had disintegrated after coming too close to Mars and passing into its upper atmosphere. The problem? A simple unit…
Inside Quality Digest Live for Sept. 29, 2017
Mike Richman
Our most recent episode of QDL from Friday, Sept. 29, 2017. featured news, technology, and two great interviews. Let’s have a closer look: “Domestic Cars Fail to Keep Up With International Competition” The most recent American Customer Satisfaction Index (ASCI) survey took a look at people’s…
Eight Steps for Learning and Development Success
Jack Phillips, Patti Phillips
According to W. Edwards Deming, “Every system is perfectly designed to achieve exactly the results it gets.” This applies to any quality initiative and any other activity, including learning and development. Yet, according to an ATD/ROI Institute study, only 8 percent of CEOs see the results most…
Machine Translation’s Effect on Global Business Communication
Graham Ross
Why doesn’t machine translation (MT) work for all languages? There are currently more than 7,000 languages worldwide. If each of those had four dialects, that would be more than 28,000 language variances. To offer a perspective, Google can translate 37 languages. If you take into account…
Business Process Management Systems Must Be Interlinked
Arun Hariharan
In my October 2013 column, “Standardize to Improve,” I dealt with business process mapping in detail. Business process management systems (BPMS) comprise the entire gamut of documenting process steps, assigning ownership to process owners, and often, process-compliance audits to check whether you…
Managing the Coming AI Revolution
Thomas Kochan, Lee Dyer
The technologies driving artificial intelligence (AI) are expanding exponentially, leading many technology experts and futurists to predict that machines will soon be doing many of the jobs that humans do today. Some even predict humans could lose control over their future. While we agree about…
Why Try the Baldrige Cybersecurity Excellence Builder?
Jacqueline Calhoun
Which cybersecurity-related activities are most important to your business strategy and critical service delivery? How do you assess the effectiveness and efficiency of your use of cybersecurity standards, guidelines, and practices? To answer these questions and build excellence in your…
Lean Improvements for Patient Safety
Patricia Morrill
Do all employees in healthcare understand how their jobs link to patients in some way? If they do, then they are more likely to know the importance of service excellence. Does every leader, physician, and employee know the statistic that preventable medical errors are the third leading cause of…
Expectations: The Mother of All Frustrations
Annette Franz
I recently saw an article with an image that included a quote from Antonio Banderas: “Expectation is the mother of all frustration.” Honestly, this is true in life, in all relationships. Think about it for a second: Aren’t relationships much easier and much more relaxed when you have no…
Four Quality Management Issues on Every Manufacturer’s Mind
Steven Brand
Quality management in manufacturing significantly contributes to a manufacturer's brand and bottom line. However, persistent challenges to quality management continue to trouble small and medium-sized manufacturing companies alike. The issues, of course, vary depending on the existing management…
How Risk-Based Thinking in ISO 9001:2015 Drives a Faster, Better Organization
Peter Merrill
ISO 9001:2015 has significant structural changes that differentiate it from the previous standard. The new high-level structure is common to all ISO management system standards (i.e., quality, environmental,  IT security) and enables us to start looking at integration of these systems. There is a…
FARO’s Vantage-E Laser Tracker Is Key in Canyon Hydro’s Long-Term Growth Strategy
Ryan E. Day
Sponsored Content Headquartered in the little Hamlet of Deming, Washington, Canyon Hydro builds hydroelectric systems producing anywhere from 10 kilowatts up to 25 megawatts. In business for more than 40 years, Canyon Hydro has gained wide recognition with public and independent power producers…
Top Five IATF 16949 Challenges
Joe Bollard
As of Sept. 14, 2018, ISO/TS 16949 certificates are longer valid, which means automotive suppliers must certify to the new version, IATF 16949. Transition audits are underway and will continue into next year, but many companies still have a long way to go to prepare. Let’s look at some of the…
A Guide to Hiring Veterans to Fill the Manufacturing Skills Gap
Mary Ann Pacelli
On the surface, the manufacturing industry’s “good news, bad news” scenario appears to lean toward the good. The 2016 Global Manufacturing Competitiveness Index projects that by 2020, the United States will be the most competitive manufacturing economy in the world, a position currently held by…
Some Reflections... and a Challenge
Davis Balestracci
I have reached one of those life landmarks (receiving my Medicare card) and have been reflecting back... a lot. I will remain every bit as passionate about improvement and don’t think I will ever formally retire, but I also doubt I will have W. Edwards Deming’s tenacity to keep at it until I (…
When Momentum Beats Perfection
Steve McKee
Back in the day, when the battery died in my Datsun 210 hatchback, all I needed was a steep hill or a couple of friends willing to give me a push It’s a metaphor that comes back to me each time my firm consults with a struggling company. Today, of course, it’s difficult to find a standard-…

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