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Juggling Balls
Barbara A. Cleary
In a 1995 interview, tech guru Steve Jobs posited that empires could crash and burn if the emphasis is on sales rather than on product. “Companies forget what it means to make great products,” he said. Instead, they direct resources to selling, rather than improving and innovating. If empires can…
ACSI: Wireless Competition Boosts Customer Satisfaction While Pay TV Fades
American Customer Satisfaction Index ACSI
Customer satisfaction with subscription television is down 1.5 percent to a score of 64 (on a 1–100 scale), tied with internet service providers for last place among 43 industries tracked by the American Customer Satisfaction Index (ACSI). New ACSI results show that wireless service is the only…
The Management and Employee Development Review
Mike Richman
One of the real joys of publishing Quality Digest is the opportunity it affords me to personally interact with and learn from our authors and contributors. These subject matter experts are leaders in their respective fields, and never fail to provide actionable insight into how to achieve lasting…
Taking the Step from Gemba Walks to Layered Process Audits
Mark Whitworth
Reading the Automotive Industry Action Group’s CQI-8 Layered Process Audit (LPA) Guideline, you might notice a line saying LPAs are “completed on site ‘where the work is done.’” For lean manufacturing experts, this specific quote might bring to mind gemba walks, a method where leaders observe and…
3D Research Is Smooth as Glass
The American Ceramic Society
Almost two years ago, Micron3DP demonstrated one of the earliest forays into 3D printing with glass. Just a few months later, MIT backed up glass’s place in the additive manufacturing realm and showed just how beautiful the possibilities were. Although intriguing, those early demonstrations were…
Inside Quality Digest Live for June 9, 2017
Dirk Dusharme @ Quality Digest
The June 9, 2017, episode of QDL looked at MEP program funding, nanoholograms, and banning laptops. Plus, we talked to Lolly Daskal about “leading from within.” MEPs are Essential to Rebuilding American Manufacturing Competitiveness Last month, President Trump submitted a “Skinny Budget” that aims…
We’ll Always Have Paris…
Mike Richman
F unny I should be writing this op-ed at this time, as our friend and colleague, Quality Digest’s editorial director Taran March, is currently traipsing around Paris and its surrounding environs, no doubt enjoying a baguette or brioche or some other culinary delight. Gratefully, that’s about the…
Why Banning Laptops From Airplane Cabins Doesn’t Make Sense
Cassandra Burke Robertson, Irina Manta
Recent reports suggest that terrorists can now create bombs so thin that they cannot be detected by the current X-ray screening that our carry-on bags undergo. In an effort to protect against such threats, the United States is considering banning laptops and other large electronic devices in the…
Baby Steps With Quality Improvement
Derek Benson
How early is too early to introduce quality into your everyday life? Have we missed out on improvement opportunities in our personal lives along our paths to achieving our career goals as quality professionals? These questions have me pondering how life could have been different for me growing up…
Empirical Root Cause Analysis, Part 2
Matthew Barsalou
I n part one of this two-part series, I described the need for empiricism in root cause analysis (RCA). Now, I’ll explain how to achieve empiricism when performing a RCA by combining the scientific method and graphical explorations of data. The statistician John Tukey believed data should be…
Lessons Learned From the WannaCry Ransomware Attack
Wesley McGrew
Last month, the WannaCry ransomware attack hit more than150 countries and infected tens of thousands of systems worldwide. Among those victimized were England’s National Health Service, automobile manufacturers, and government systems. The worm’s ominous red ransom screen, informing the user that…
Building Team Resilience on Social Media
Iffet Turken
The world faces a new crisis situation more or less every day—be it political, economic, or humanitarian. Wherever a crisis is experienced, echoes are felt around the globe. In the digital age, social media conveys crises in real time, resulting in rich portfolios of pictures, videos, written…
Empirical Root Cause Analysis, Part 1
Matthew Barsalou
There are many reasons for performing a root cause analysis (RCA). These reasons include determining the cause of a failure in a product or a process as well for determining the root cause of the current level of performance when a product or process has been selected for improvement. There are…
Mother Nature Takes On the Lean Home
Kevin Meyer
A few months ago I told you how my wife and I had found a midcentury remodel project only a couple blocks away from where we currently live. We wanted to create a “lean home”—smaller with a simple layout, less storage space, and as few walls and doors as possible to optimize flow. The remodel has…
The Leadership Gap
Lolly Daskal
After decades of coaching powerful executives around the world, I have observed that leaders rise to their positions relying on a specific set of values and traits. But in time, every executive reaches a point when his performance suffers and failure persists. Very few understand why or how to…
Inside Quality Digest Live for June 2, 2017
Mike Richman
The June 2, 2017, episode of QDL focused on the rites of Spring, from farming improvements through a new drone standard (thanks, ISO) to the annual announcement of Baldrige Award applicants. Plus, we threw you a little manufacturing red meat from Hexagon and Ford. Take a look: “Precision Farming…
We All Have to Use Less Than Perfect Data
Donald J. Wheeler
In their recent article, “We Do Need Good Measurements,” Professors Stefan H. Steiner and R. Jock MacKay take exception to two of my Quality Digest articles, “Don’t We Need Good Measurements?” and “The Intraclass Correlation Coefficient.” While we all want good measurements, the trick is in…
Reflecting on Waste
Bruce Hamilton
For me, Taiichi Ohno and Shigeo Shingo are a bit like the Lennon and McCartney of waste elimination. Together they frame the technical and social sciences of what we call lean today. Taiichi Ohno tells us there are seven wastes that account for 95 percent of the elapsed time between “paying and…
Advanced Measurement Solutions for Electronic Device Quality Control
Olympus
Sponsored Content Digital microscopes combine high-quality optical systems with the ease of use of a digital device for the efficient management of industrial quality control workflows. Accurate inspection and measurement no longer depend on in-depth microscopy knowledge. Digital microscopes…
Tides of Change at Ford Motor Co.
Ryan E. Day
I remember my first trip to Michigan in 2012. I was covering the Ford Motor Co.’s annual Trend Conference and had the opportunity to meet Alan Mulally, who gave a compelling presentation explaining the vision, strategy, and implementation of the One Ford plan. I was impressed more with the man…
Oh No! You’re Not Graduating!
Bill Kalmar
This is the time of year when students and parents eagerly await the final day of school and the impending graduation ceremony. It is a time of joy and apprehension as students celebrate their accomplishment and ponder their next societal or educational steps. For high-school students, will it be…
New Computer Modeling Could Improve Material Design Across Airframes
NIST
How do jumbo-jet designers develop resilient materials for modern airframes, while still bringing in their projects on time and on budget? Before they prototype a new material, they depend heavily on computer simulations to indicate how it will perform—and scientists at the National Institute of…
Process Capability Confusion Caused by Skewed Distributions
John Flaig, Jack Ren
In a similar vein to Donald Wheeler’s excellent article on process capability confusion I would like to submit the following example of thinking that you are doing the math right and getting an answer that can get you into real trouble. Consider the following capability assessment problem. The…
Executing the Inspection Plan in Closed-Loop Manufacturing
Jonathan O’Hare
The execution of an inspection plan is critical for ensuring the continuous production of quality products. The purpose of this article is to explain how software tools can be used to maximize utilization of the inspection system within the main control loop once the inspection plan has been…
Quality Management Insights for Medical Device Manufacturers
AssurX
The FDA’s Center for Devices and Radiological Health (CDRH) provided a glowing self-assessment in a recent report. The CDRH met its 2016 strategic objectives for several initiatives pertaining to medical device manufacturers. The CDRH continues to put a premium on quality when it assesses a…

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