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Featured

Imagine Buddy / Unsplash

Stop Bleeding $260,000 per Hour
James Glover
Your facility has detailed standard operating procedures (SOPs), ISO certifications, and quality management systems that would impress any auditor. But operators still skip calibration checks when production is behind, modify machine settings without authorization during shift changes, and forget to document critical measurements. The result? $260,000 per hour in downtime costs, scrap rates that…

Lean

Real-World Lessons on Laser Marking

The global coding- and marking-equipment market is on a clear growth path. As shown in a recent Grand View Research report, the market was worth $17,528 million worldwide by the end of 2024.

Furthermore, GVR’s projections estimate the market value will reach $24,927 million by…

The ABCs of Modern Manufacturing

To stay profitable as a manufacturer, you have to run a tight ship. I’ve been lucky enough to visit with owners and key people at thousands of manufacturers all over the world. My main goal during these visits is to listen and learn what makes them so good at what they do.

It…

A Practical Guide to Buying Precision Metrology Equipment for Modern Manufacturing

I’ve worked in manufacturing procurement for just over 25 years. In that time, I’ve learned one thing above all else—precision is the backbone of quality. Every product we make, every part we produce, and every component we measure relies on measuring tool accuracy. If measurements are off,…

Rethinking Meritocracy

Meritocracy—the idea that individuals should advance based on their talent and hard work—appeals to our sense of fairness. However, despite its noble intentions, meritocracy often fails in practice.

Emilio J. Castilla’s The Meritocracy Paradox (Columbia University Press, 2025)…

The Power of Fun at Work

When most people think about work, fun probably isn’t the first word that comes to mind. Deadlines, meetings, and spreadsheets? Sure. But laughter, camaraderie, and a little silliness? That often feels like a luxury, not a priority.

Here’s the truth: Fun at work isn’t just about…

Quality Management During Manufacturing Changes

Change is inevitable in manufacturing. Controlling change effectively distinguishes industry leaders from quality-deficient, recall-plagued, and regulatory-troubled companies. As organizations are increasingly pressured to reduce costs while maintaining high levels of product quality, the drive…

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