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The Future of Connected Devices
With the increasing power of digital technology, the idea of a connected manufacturing system that can sense, analyze, and respond will soon be a reality. This idea—called “intelligent edge”—combines computing power, data analytics, and advanced connectivity to allow responses to be made much…
The Future of Connected Devices
With the increasing power of digital technology, the idea of a connected manufacturing system that can sense, analyze, and respond will soon be a reality. This idea—called “intelligent edge”—combines computing power, data analytics, and advanced connectivity to allow responses to be made much…
How to Avoid Mistakes When Doing Analysis and Making Recommendations
A hypothesis-driven approach to problem solving and making recommendations can be tremendously efficient. You create a hypothesis (i.e., something taken to be true for the sake of argument), conduct analysis designed to prove or disprove the hypothesis, then make your recommendation based on the…
AI’s Next Big Leap
This story was originally published by Knowable Magazine. The unlikely marriage of two major artificial intelligence approaches has given rise to a new hybrid called neurosymbolic AI. It’s taking baby steps toward reasoning like humans and might one day take the wheel in self-driving cars. A few…
AI’s Next Big Leap
This story was originally published by Knowable Magazine. The unlikely marriage of two major artificial intelligence approaches has given rise to a new hybrid called neurosymbolic AI. It’s taking baby steps toward reasoning like humans and might one day take the wheel in self-driving cars. A few…
Busting Myths About the Metric System
This year will be the 45th anniversary of the Metric Conversion Act, which was signed on Dec. 23, 1975, by President Gerald R. Ford. Normally, we celebrate by sharing metric education resources, but this year I want to use the occasion to dispel some common misconceptions about the U.S.…
Staging for Gauging
Before a fixture gauge is designed, the engineer must understand what specifications must be inspected. In many respects, the gauge’s design reflects not only the design of the part but also the manufacturing processes that produced it. Machinists must establish datums in order to machine a part…
How to Prevent Disruptions in Food Supply Chains After Covid
Almost all businesses involved in the food supply chain have experienced effects ranging from a mild shock to severe disruptions during the Covid-19 pandemic, and further disruptions may be ahead this winter. Yet not all organizations have learned critical lessons, and history shows us some…
To Boost Profit, Use Airless Conveyors to Move Valuable Product
For companies that process high-value products such as nuts, cereal, coffee, snacks, and dry pet food, material breakage and loss is a costly problem that can harm the bottom line. Even the variation between 1-percent waste and 5 percent can mean the difference between profit or loss. To convey…
Women in Manufacturing
October 2020 was manufacturing month in the United States, an event that is normally a cause for celebration. Even more so, with the news that U.S. manufacturing accelerated to a near two-year high in August. At a time when good news is in short supply, it’s been four consecutive months of growth…
Investing in American Manufacturing
Few phrases have more power to stir excited conversation than “American-made quality.” It’s been touted and trashed. It’s been a major cause for concern with offshoring and reshoring. Global conglomerate and startup incubator ROKiT Group has come down squarely in the camp that believes American-…
How to Build a C-Suite in Less Than Two Years
In 2017, Indonesian state-owned giant Pertamina had two ambitious strategic objectives: Transition from oil and gas to a more diverse portfolio, including renewables; and entrench itself deeper in the global market. But there was a problem. Thanks to a remarkably low retirement age of 56 for…
How to Build a C-Suite in Less Than Two Years
In 2017, Indonesian state-owned giant Pertamina had two ambitious strategic objectives: Transition from oil and gas to a more diverse portfolio, including renewables; and entrench itself deeper in the global market. But there was a problem. Thanks to a remarkably low retirement age of 56 for…
Auditing Your QMS During Pandemic Times
Remote auditing (RA) has become a norm during the Covid-19 pandemic. Remote auditing is one of the audit methods prescribed in ISO 19011:2018—“Guidelines for Auditing Management Systems.” Although RA has surged due to pandemic constraints, this method of operation will surely gain ground as a…
Sustainable Manufacturing Is Smart Manufacturing
The Covid pandemic has highlighted the role that manufacturing plays in our society. Manufacturing is important not only for improving our quality of life but also for the necessities of life, from food to toilet paper to transportation and safe and secure housing.  As our society has evolved, we…
IEC 60601-1:2020 Edition 3.2 Launches. Prepare for Impact!
IEC 60601-1: “Medical electrical equipment,” edition 3.1, is the base medical-device standard to ensure “basic safety and essential performance” of medical electrical equipment. It is used by medical device regulators but also recognized by some other regulatory authorities as a regulatory…
Laser Scanning Helps High-Tech Retailer Open New Store One Month Early
A popular high-tech retailer recently used NVision Inc.'s long-range scanning and measurement services to reduce by one full month the time and cost of expanding its business into a newly vacated space. The system is designed to scan large structures where precise manual measurements are difficult…
The Global Standard Deviation Statistic
Every introductory class in statistics teaches how to obtain a global standard deviation statistic. While this descriptive statistic characterizes the dispersion of the data, it is not the correct value to use when looking for unusual values within the data. Since all of statistical inference is…
How 3M Continues to Innovate During Covid-19
Amid the Covid-19 pandemic, 3M has been integral in maintaining domestic and international supplies of essential personal protective equipment (PPE). These production and supply-chain challenges required innovation to train new employees faster and leverage a culture of continuous improvement.…
How to Boost Manufacturing Reliability With Preventive Maintenance
Preventive maintenance, specifically in production and manufacturing industries, has been a fundamental part of product consistency for years. It is well known that without product consistency, customer complaints and rework will soon be the result. What does preventive maintenance do to directly…
Measuring the Sensitivity of Covid Tests With New Material From NIST
Researchers at the National Institute of Standards and Technology (NIST) have produced synthetic gene fragments from SARS-CoV-2, the virus that causes Covid-19. This material, which is noninfectious and safe to handle, can help manufacturers produce more accurate and reliable diagnostic tests for…
When in Crisis, Manufacturers Can Look to <em>Kata</em>
There is more to lean manufacturing than improving a few processes. Sustainable lean success requires a companywide culture of daily continuous improvement. Companies that develop their people to think scientifically, using facts and data to drive their decisions, are often the ones that achieve…
If You Connect It, Protect It!
Meet Humphrey. Humphrey is a gray squirrel that a friend of mine rescued as an abandoned baby squirrel. For weeks, my friend and his family nursed the young creature by hand. While Humphrey was growing, he became very friendly with the family members, often perching on their shoulders and snuggling…
How to Listen and Ask Questions for Effective Teamwork
During the course of helping organizations and teams develop more effective ways of working, I have found that many of the obstacles to delivering value quickly to customers originate from mental models and assumptions that have been internalized. These mental models and assumptions largely exist…
The Good and Bad of Measuring Worker Output in Real Time
In the summer of 2014, Aruna Ranganathan was doing postdoctoral research at a garment factory in Bangalore, India, when she noticed that some worker stations—but not all—were equipped with radio-frequency identification (RFID) technology, a tool used to quantify workers’ output. Ranganathan, now…

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