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E-mail Etiquette Gets Automated
Georgia Institute of Technology
When working with others in the office, most know it is better to approach a colleague who is relaxed and drinking a cup of coffee versus a frazzled co-worker buried under a pile of paperwork. Unfortunately, e-mail doesn’t offer users the same social cues—until now. Eric Gilbert, an assistant…
A Supervisor’s Greatest Discovery
Bruce Hamilton
The following is a true story that occurred during a nine-month period.Paul had been with a machine shop for 32 years. At the time he held the position of a shift supervisor, and keeping the work schedules was his job. His manager, Bob, related this to me: “Paul is a hard worker who has held…
Virtual Reality Meets Quality
Jack Thornton
Just What Is Immersive Engineering, Anyway? Immersive engineering is a digital technology, engineering practice, and methodology, all in one, for solving multifaceted engineering problems in the design, assembly, and maintenance of large, complicated structures (e.g., automobiles…
Are You a Whole Team?
Matthew R. Philip and Lori Cross
A whole-team approach is an agile practice in which an entire team works as a unit of generalists to share the responsibility for producing high-quality deliverables. It’s a kind of “glue” that holds a lot of other agile practices together. Lisa Crispin and Janet Gregory, co-authors of Agile…
Decision Support Information Is Key to Unlocking ERP Value
James Robertson
Delivering high-value decision support information is the reason why decision makers implement enterprise resource planning (ERP) systems. In fact, precision configuration to support the delivery of decision support information is critical to a successful ERP. There are numerous reasons why.…
Add Alignment to Your Laser Tracker’s Portfolio
Tracker Handbook by Art Kietlinski
Back in the early 1990s, before the laser tracker—the portable measurement system that relies on a laser beam to measure and inspect—had the reputation it has now, it was viewed simply as an inspection tool.  As part of a quality control group, I would check dimensional and geometrical accuracies…
Research Reveals Nine Top Challenges of Business Growth
Edward D. Hess
For many, achieving the American Dream means taking control of their destiny, quitting their 9 to 5, and opening the doors to their very own business. These brave entrepreneurial souls have shaped American enterprise, and today, they're playing the critical role of helping to drive…
Determining Customer Profitability
Stewart Anderson
Not all customers are equally profitable. Different customers have different needs, and hence different costs to serve. The overall profitability of a business is a function of the profitability of individual customers and customer groups. Many businesses measure customer satisfaction but they…
ISO 9001 Proven to Help Win New Business
British Assessment Bureau BAB
According to data from The British Assessment Bureau’s (BAB) independent 2011 Client Satisfaction Survey, 44 percent of respondents said that they had won business as a result of becoming certified to ISO 9001, the quality management system standard from the International…
What Does It Mean to Operate in a State of Control?
The QA Pharm
Once upon a time I asked, “What does it mean to operate in a state of control?” at an off-site “strategy” meeting of a senior management group. You know the kind of meeting that I'm talking about—one in which a working breakfast was followed by a day of golf, and I was the one doing the working.…
Much Ado About Bean Sprouts
Kimberly Egan
I don’t know how I missed this gem, but on March 24, 2011, the Food and Drug Administration (FDA) sent a Warning Letter to Jonathan’s Sprouts Inc. informing the company that it was (among other things) marketing its organic mung bean, alfalfa, and broccoli sprouts as drugs. The FDA said it has…
Why I Wish I Got My Black Belt from Hong Kong Airlines
Paul Naysmith
I greatly believe in training. I have been fortunate to work in businesses that also believed in having trained and qualified professionals in their organization. I have personally and professionally benefited from that philosophy, and I have gained new knowledge as a result. Since graduating from…
Don’t Waste Money on Extended Warranties
William A. Levinson
Many appliance, big box, and other stores recommend the purchase of extended warranties to go with consumer electronics. They are available for automobiles as well, but they are rarely if ever cost effective. The bathtub curve (figure 1), a model for failure or hazard rates in reliability…
How Much Quality Is Enough?
Stewart Anderson
Often a firm is confronted with the key question of whether the quality of its products and services should be improved. For many readers, the question may even seem illogical: How could it not be beneficial for a firm to improve the quality of its products and services? On closer analysis, however…
Warning: Sharp Learning Curve Next 24 Hours
Bill Kalmar
Have you ever had one of those days where confusion reigns and as each hour ensues, you find something new to dwell on that absolutely drives you nuts? Well, I just had one of those days. It started this morning as I was out for my daily five-mile run. As is my custom, I have my cell phone strapped…
Estimating the Fraction Nonconforming
Donald J. Wheeler
Whenever we present capability indexes the almost inevitable follow-up question is, “What is the fraction nonconforming?” What this question usually means is, “Tell me what these capability indexes mean in terms that I can understand.” These questions have resulted in multiple approaches to…
Care for a Spot of (Green) Tea?
NIST
The National Institute of Standards and Technology (NIST) has released a suite of green tea reference materials to help manufacturers evaluate the composition of their products and assure researchers of the accuracy of analytical methods for studying the human health effects of this popular…
Mayo Quality Conference Recap: We Can Do Better
Mayo Clinic
“We can do better” was the underlying takeaway message from the 15th annual Mayo Clinic Quality Conference. This year’s theme was “Creating and Paying for Value in Health Care.” The conference, held May 3–4, 2011, in Rochester, Minnesota, drew about 1,000 people to hear national leaders in…
Quality Digest Interprets the Voice of the Customer
Mike Richman
Last month I wrote an article entitled “Being Comfortable in a World of Never-Ending Change.” Editor in Chief Dirk Dusharme and I also covered this story on the April 29th edition of Quality Digest Live (QDL). QDL, by the way, is our live video show wrap-up of the week’s top industry news and…
Spinning New Materials in a Thread
David L. Chandler
Photo: Greg Hren/RLE Researchers at MIT have succeeded in making a fine thread that functions as a diode, a device at the heart of modern electronics. This feat—made possible by a new approach to a type of fiber manufacturing known as fiber drawing—could open up possibilities…
Using Acceptance Sampling to Improve Quality
Douglas C. Fair
How do organizations confirm that supplier products comply with critical quality standards? For the most part, companies rely on inspectors to check incoming materials. Their results are compared with the company’s own quality standards and supplier-generated documents, such as certificates of…
The Customer Is Always Right. Right?
Robert Napoletano
The customer is always right. Everything we are taught about customer satisfaction is intended to keep us focused on this one principle, and we need to keep this in mind whenever we deal with the customer. Everybody’s business revolves around a customer base, whether we are a service company or…
3-D Scanning and Touch-Probing: Ideal Partners for QC
Daniel Brown
Reverse engineering and 3-D scanning are often considered synonyms. But 3-D scanning is also an efficient way to compare as-built physical objects to theoretical digital 3-D models (i.e., CAD models), and thus an essential asset to every quality control (QC) department’s tool box. Today’s 3-D…
The Dirty Dozen Quality Challenges
Tom Pyzdek
Lean, Six Sigma, and quality provide a set of tools and a framework for achieving excellence in any process. Quality professionals are able to help organizations determine if customer requirements are properly defined and if the organization is meeting those requirements. Lean practitioners have a…
Lean Management Systems and Mysterious Performance Metrics
Mark R. Hamel
Among other things, an effective lean management system drives process adherence and process performance. The daily accountability portion of the system includes brief tiered meetings with the stakeholders. At the tier I level, the core meeting participants are pretty much the natural work team…

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