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Accountable When AI Fails?
Cornelia C. Walther
On April 8, 2025, a driverless Zoox robotaxi misjudged an approaching vehicle, braked too late, and sideswiped it at 43 mph on the Las Vegas Strip. One month later, the Amazon subsidiary issued a software recall on 270 autonomous vehicles and suspended operations while regulators investigated the…
Learning How to Predict Rare Kinds of Failures
MIT News
On Dec. 21, 2022, just as peak holiday season travel was getting underway, Southwest Airlines went through a cascading series of failures in its scheduling, initially triggered by severe winter weather in the Denver area. But the problems spread through the airline’s network, and over the course…
New 3D-Printing Method Enables Complex Designs, Creates Less Waste
Jennifer Chu
Hearing aids, mouth guards, dental implants, and other highly tailored structures are often products of 3D printing. These structures are typically made via vat photopolymerization—a form of 3D printing that uses patterns of light to shape and solidify a resin, one layer at a time. The process…
Why AI-Powered Documentation Is Manufacturing’s New Insurance Policy
Scott Ginsberg
When quality failures go public, it’s not just your product on the line—it’s also your reputation, compliance status, and workforce morale. From product recalls to OSHA citations, recent manufacturing disasters reveal a brutal truth: The real cost of outdated documentation isn’t just inefficiency—…
Driving Safety and Saving Lives: Humanetics Makes Good Use of PolyWorks
InnovMetric
Humanetics is the world’s largest manufacturer of anthropomorphic test devices (ATDs), commonly known as crash test dummies. The group has more than 1,000 employees across 21 facilities located around the world, with global corporate headquarters in Farmington Hills, Michigan. Humanetics is…
The Role of Motion Control in Next-Gen Metrology and Inspection Systems
Rene Ymzon
When manufacturing tolerances shrink to the micron, and part geometries become increasingly complex, the margin for measurement error disappears. In this space—where even thermal drift or mechanical vibration can invalidate results—motion control becomes not just a component but a cornerstone of…
The Form of Decency
Harish Jose
I am a longtime admirer of George Spencer-Brown’s “Laws of Form.” In this article, I explore how his notion of reentry helps illuminate the paradoxes and blind spots in modern ideologies, especially the rise of xenophobia and extreme nationalism. These rigid ideologies depend on distinctions…
Additive Manufacturing and Digital Replicas Made Easy
Creaform
The Marshall Advanced Manufacturing Center (MAMC) is a leading-edge resource facility dedicated to driving innovation and advancing manufacturing technologies. Operating from West Virginia facilities in Huntington, South Charleston, and Point Pleasant, the MAMC is at the heart of groundbreaking…
The State of Industrial Maintenance 2025: A MaintainX Survey
Nick Haase
When I talk with maintenance leaders, I hear urgency. Pressure is mounting. They’re being asked to cut costs, attract skilled workers, and embrace AI—and fast. Yes, pressure turns coal into diamonds. But constant pressure can wear down even the best teams. So for our 2025 State of Industrial…
NewTek Refines LVDT Design
Quality Digest
(NewTek: Pennsauken, NJ) -- NewTek Sensor Solutions, a U.S.-based manufacturer of linear and rotary position sensors, is developing an advanced linear variable differential transformer (LVDT) specifically designed to withstand the extreme environments found in next-generation molten salt reactors (…
How Digital Twins Affect the Entire Product Life Cycle
Reinfried Kößlbacher
Just like in the Star Trek holodeck, digital twins are virtual replicas of the physical world. They enable industries to predict and optimize processes using live data. In manufacturing, digital twins create a real-time digital profile of production lines, assets, and processes. Manufacturers can…
From Retail Shelves to Factory Floors
Justin Sirotin
In the early 2000s, at my former company, my team was tasked with creating educational products for a major national educational toy brand. We developed an impressive line of learning tools—forensic kits, microscopes, telescopes—designed to engage curious young minds. After securing coveted shelf…
Tired of Chatbots? Here’s How They Could Improve
Angie Basiouny
Chatbots are everywhere. A fast-growing communication channel for brands, AI-powered chatbots are being deployed by companies to handle everything from booking travel to refunding purchases to helping shoppers choose the right outfit. When done right, they can drive sales and provide positive…
New 3D Scanners Help Ålö Agricultural Machinery
Creaform
Ålö Agricultural Machinery (Ningbo) Co. Ltd., a wholly owned subsidiary of Ålö, is a leading manufacturer of loaders and implements for agricultural tractors. With production facilities in four countries, and customers in more than 50, Ålö holds approximately 30% of the world market for tractor…
AI Agents: The Future’s Here
Satyajit Shinde
So here’s the deal: We’ve all been hearing about AI for a while now, but things have recently kicked up a notch. AI agents aren’t just some futuristic concept. They’re showing up everywhere—from your online shopping cart to hospital reception desks. And they’re not just answering questions or…
Smarter Quality Control: How Synthetic Data and AI Are Revolutionizing Manufacturing Efficiency
Wilhelm Klein
In 2025, sustainability is no longer optional—it’s a strategic imperative. Manufacturers, responsible for nearly 40% of global material waste, face rising demands to reduce emissions, cut waste, improve product consistency, and enhance efficiency.  Artificial intelligence (AI) is central to this…
How AI Can Unlock Hybrid Creativity in the Workplace
Cornelia C. Walther
Artificial intelligence’s relentless march has sparked excitement and apprehension across the business landscape. Although early narratives often pitted human intellect against the burgeoning capabilities of machines, a more nuanced and powerful reality is emerging: the era of hybrid intelligence.…
If You Want Your Company to Grow, Fish for Whales
Mike Figliuolo
You can’t get big without thinking big right from the start. As an entrepreneur starting a business, it’s easy to see yourself as “the little guy.” If you do, you’ll forever stay the little guy. Too many times I’ve seen entrepreneurs name their companies after themselves (e.g., Tom Jones, LLC).…
MIT Engineers Print Synthetic ‘Metamaterials’ That Are Strong, Stretchy
Jennifer Chu
In metamaterials design, the name of the game has long been “stronger is better.” Metamaterials are synthetic materials with microscopic structures that give the overall material exceptional properties. A huge focus has been in designing metamaterials that are stronger and stiffer than their…
Advancing Aerospace Additive Manufacturing
Oak Ridge National Laboratory
When Jonaaron Jones started his master’s degree at the University of Tennessee-Knoxville (UT), his mentor invited him to visit the Manufacturing Demonstration Facility, or MDF, at Oak Ridge National Laboratory (ORNL). “I saw a metal 3D-printed part for the first time,” says Jones. “I knew I was…
Radar System Extends Signal Range at Millimeter-wave Frequencies
Ariana Tantillo
A team from MIT Lincoln Laboratory has built and demonstrated wide-band selective propagation radar (WiSPR), a system capable of seeing out various distances at millimeter-wave (mmWave or MMW) frequencies. Typically, these high frequencies, which range from 30 to 300 gigahertz (GHz), are employed…
Liquid Cooling Technology Addresses Excess Heat at Chip Level
Georgia Institute of Technology
What’s the hottest thing in electronics and high-performance computing? In a word, it’s “cool.” To be more precise, it’s a liquid cooling system developed at Georgia Tech for electronics and aimed at solving a long-standing problem: overheating. Developed by Daniel Lorenzini, a 2019 Tech graduate…
Facing Medtech Uncertainty
Matt McFarlane
One of the key findings in Greenlight Guru’s 2025 Medical Device Industry Report was that economic uncertainty is playing a large role in the decisions medical device companies make this year. The report surveyed more than 500 medical device professionals across quality, regulatory, product…
Robotic System Zeroes in on Objects Most Relevant for Helping Humans
Jennifer Chu
For a robot, the real world is a lot to take in. Making sense of every data point in a scene can take a huge amount of computational effort and time. Using that information to then decide how to best help a human is an even thornier exercise. Now, MIT roboticists have a way to cut through the data…
NIST’s Curved Neutron Beams Could Deliver Benefits Straight to Industry
NIST
In a physics first, a team including scientists from the National Institute of Standards and Technology (NIST) has created a way to make beams of neutrons travel in curves. These Airy beams (named for English scientist George Airy), which the team created using a custom-built device, could enhance…

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