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Tales From the Real World: Finding the Weakest Link
Jason Furness
I would like to share with you a tale from the real world. It’s an extract from the book Michael McLean and I wrote, Manufacturing Money (Amazon Digital Services LLC, 2015). It offers an example of the “Five Focusing Steps” to improvement, especially “Step 1: Identify the constraint,” and “Step 2:…
Cybersecurity for Manufacturers
Steven Brand
Many consider 2017 the “worst year ever” for data breaches and cyber attacks, largely due to the rise in ransomware, and IT experts predict it’s only going to get worse. According to the Online Trust Alliance (OTA), a nonprofit that works to develop tools and best practices that enhance internet…
Are Self-Driving Cars an Answer Without a Question?
Ryan E. Day
Henry Ford is credited with the cheeky quote, “If I had asked people what they wanted, they would have said, ‘A faster horse.’” But, people didn’t get a faster horse (which may indeed have been what they wanted). What we did get was a machine that literally—and irrevocably—changed the entire world…
How the Ford F-150 Became King of Cars
M. Berk Talay
In April, Ford announced that it will be phasing out nearly all of its passenger cars in the United States. If all goes according to plan, 90 percent of Ford’s portfolio in North America will be trucks, SUVs, and commercial vehicles. Its F-150—the most popular vehicle in America—is now poised to…
The BS and the Science of Nanotechnology
Andrew Maynard
In case you missed it, Elon Musk recently called BS on the field of nanotechnology. The ensuing Twitter spat was admittedly rather small on the grand scale of things, but it did throw up an important question: Just what is nanotech, and where does the BS end and the science begin? I suspect that…
Five Common Mistakes Companies Make With CAPA
Jon Speer
We raise the corrective and preventive action (CAPA) topic often because it is still something that companies tend to struggle with and find themselves in hot water over, particularly when it comes to regulatory audits or inspections. There’s often a sense that CAPA is another inconvenient process…
Do Patents Invent Innovation?
Eryn Brown, Knowable Magazine
In ancient times, the story goes, cooks in the city of Sybaris were granted yearlong monopolies for the sale of unique dishes they created. Since then, generations of inventors have relied on patents to discourage copycats from stealing their best ideas. Economists, in turn, have tallied up patents…
How Are Manufacturers Addressing the Skills Gap?
Megan Ray Nichols
Manufacturing is in the middle of a new industrial revolution that requires skilled laborers. However, by most reports, many manufacturers lack enough of these well-trained employees, creating a worker shortage due to the skills gap—the difference between the skills manufacturers need and the…
How Cogeco Increased Its Profitability by Implementing a Lean Solution
Russell Fedun
Cogeco’s technical distribution center in Burlington, Ontario, is one of Canada’s drop-off points for internet modem and cable device repair. In 2011, the company’s management carried out a kaizen blitz to improve the efficiency of its device repair process. The process was indeed challenging but…
NIST’s Invention Machine: Making the Perfect Parts
Alison Gillespie
On a recent morning, Rick Lake stopped in the middle of giving a tour of NIST’s machine shop to ponder a part sitting on a shelf. It was about 25 cm long and made of metal coated in a sheen of purple and blue. Along the top, gaskets, nuts, and bolts stuck out like spines on a steampunk caterpillar…
Inside Quality Digest Live for June 15, 2018
Dirk Dusharme @ Quality Digest
In our June 15, 2018, episode of QDL, we get a field report from the HxGN LIVE user conference, examine the “story of quality,” and consider the importance of experience. HxGN Live recap Mike Richman went to HxGN LIVE... but I didn’t. I relive it vicariously through Mike’s field report. “A…
Standards-Training.com Provides Database of Classes for ISO 9001 and Other Standards
Standards Store
(Standards Stores: Excelsior, MN) -- Standards Stores has simplified the process of finding industry training (like ISO 9001 lead auditor training) with one site that has 1000’s of classes from all the top industry organizations. Much like Travelocity simplified the process of travel reservations,…
Where Efficiency and Lean Equal Value-Add
Ryan E. Day
Business partnerships are nothing new. Partnerships that result in leaner manufacturing processes, more consistent quality, and lower manufacturing costs—that is worth talking about. With global competition so fierce, manufacturers must always be keen to spot areas of muda (waste). Even seemingly…
Why Firms Should Conduct Randomized Controlled Trials
Maria Guadalupe
Making mistakes and learning from them is par for the course for companies. But years of bad decisions could lead to the downfall of conglomerates. In the case of General Electric, a major engine of America’s economy for more than a century, the firm shook investor confidence when it announced…
How to Use Onboarding to Create Brand Champions
Robert Gabsa
In today’s talent market, employees are consumers of the workplace: They are attracted, recruited, and wooed into making employment decisions, similar to how companies market products and services to shoppers. It’s an emotional journey for both sides, filled with ups, downs, and a variety of…
Standards Stores’ Registrar Finder Simplifies Certification Quotes
Standards Store
(Standards Stores: Excelsior, MN) -- The Registration Quote service, launched by Standards Stores, is a free service that simplifies the process of receiving management-system registration services quotations from accredited registrars. An organization only has to complete one application, and it…
Why Small Manufacturers Are Uniquely Suited for the Digital Era
Nick Castellina
It is a great time to be a small business in manufacturing. Today’s digital disruption is about ideas, not major capital investments or facilities with sprawling footprints. Although it’s true that larger companies possess more resources, yet with the right technology, small companies can behave…
Hybrid Tool Setter Measures Rotating and Nonrotating Tools
Marposs
(Marposs: Auburn Hills, MI) -- Marposs, a leader in measurement and process monitoring technologies, has announced the availability of its Mida Laser 75P Hybrid tool setter, which combines a noncontact laser and touch probe in one system. While the laser enables measurement and checks on high-speed…
Predictable
Anthony D. Burns
Quality is related to processes. A process is “a series of actions or steps taken in order to achieve a particular end.” It doesn’t matter whether the process is the handling of invoices, customers in a bank, the manufacture or assembly of parts, insurance claims, the sick passing through a…
Building the Story of Quality
Tim Lozier
Quality management systems (QMS) have become strategic components that touch more and more of the business today. With new versions of QMS standards, and the enrollment of all people in the quality management effort, the need for cohesion from one system to the next is becoming critical.   Let’s…
FDA Proposes Process Modernization to Support New Drug Development
Janet Woodcock
The staff of the U.S. Food and Drug Administration’s (FDA) Center for Drug Evaluation and Research (CDER) always tries to utilize cutting-edge science and up-to-date process management, befitting our stature as the global “gold standard” in drug regulation. Maintaining that standard requires us to…
Visibility Is Key to Digital Transformation in the Supply Chain
Guy Courtin
The digital age is well underway, and that accounts for every aspect of business. A 2016 Boston Consulting Group (BCG) survey says that companies that digitally transform their supply chains will be leaders in their industries. With 10-percent better product availability and 24-percent faster…
Manage Polarities... or Step Off the Seesaw
Jesse Lyn Stoner
Do you seesaw back and forth, trying to manage polarities in your life and find the right balance? There are a lot of seesaws you can get caught on: overcommitted—bored, trust too easily—distrustful, being agreeable—blowing up, overeating—dieting. When the seesaw tips, our natural tendency is to…
A Shortcut to Experience
Naphtali Hoff
A story is told about a reporter who was interviewing a successful bank president. He wanted to know the secret of the man’s success. “Two words: right decisions,” the banker told him. “And how do you make right decisions?” asked the reporter. “One word: experience,” was the banker’s reply. The…
A Success Story of Modern Manufacturing
Mike Richman
There’s a big problem for companies within industry these days: the inability to monitor statistical process control (SPC) in real time. This issue manifests itself in several ways, and its effects are filled with risk for enterprises of all shapes and sizes. However, practical solutions are…

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