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All Features

The Promise and Perils of Life Lived Online
Nicola Jones, Knowable Magazine
This story was originally published by Knowable Magazine. I am sitting in a darkened room, listening to upbeat music of the type often used at tech conferences to make attendees feel they are part of something big, waiting in eager anticipation for a keynote speaker to appear. Bang on time,…
How Does Aptitude Affect the Quality of Aerospace Inspections?
Suneel Kumar, Sreelal Sreedhar
The word “aptitude” is sometimes misused to mean ability or achievement. There is, however, a real and meaningful difference between the three words. Understanding the relationship between aptitude and ability can be a significant factor for your inspection operators. A basic description of the…
How to Bring Your Conscience to Work
Knowledge at Wharton
Wharton professor G. Richard Shell’s graduate course on business responsibility is peppered with students he calls “ethics refugees.” They are young people who earned their bachelor’s degrees and landed a great job only to fall into an ethical or moral trap set by a boss, a co-worker, or the…
Keep Calm and Run for Your Life
Christopher Allan Smith
I was a strange kid. Who knows where our fears come from? What I do know is Godzilla is somewhere near the core of one of my weirder fascinations. When I was four, I watched Godzilla vs. King Kong on TV with my father. It made a mark. One part megalophobia, one part awesome nature, one part primal…
Why Our Approach to Artificial Intelligence Needs a Reboot
Paul Laughlin
Do you see the limitations and over-hyped expectations of today’s approach to artificial intelligence (AI)? Does it need a reboot, a redirection, to finally achieve its potential, one that truly understands us and we can trust? That is the premise of a great book on the subject, Rebooting AI:…
Getting the Most Out of Your Equipment Seals
Isaac Maw
Whether you deal with hydraulic or pneumatic seals such as wiper seals, or other types of seals and O-rings on gearboxes and other mechanical equipment, seals must be able to withstand a range of environments and duties, including extreme temperatures, high pressures, chemicals, and contamination…
Problems With the AIAG Gauge R&R Study
Donald J. Wheeler
Measurement error is ubiquitous. As a result, over the past 250 years, different areas of science and engineering have come up with many different ways to deal with the problem of measurement error. One approach to the problem of measurement error was developed during the 1960s within General…
What Leaders Can Learn From Crazy Horse, Part 2
Chip Bell
When you played cowboys and Indians as a kid, did you want to be the cowboy or the Indian? I wanted to be the Indian. All the ones I saw in comic books had super-cool moccasins and could move around with their bow and arrows without making a sound. And there were plenty of famous Native Americans…
MSA: Back to the Basics
James Bossert
When we talk about measurement system analysis (MSA), people tend to focus on attribute agreement analysis because it is usually quicker and easier to do than a gauge repeatability and reproducibility (gauge R&R) study. This article is a review of the fundamentals for gauge R&R to remind us…
Your Leadership Toolbox
Iffet Turken
We need instant adaptability to the new skill sets in the unknown future of work. The Covid-19 pandemic is a prime example of how change is accelerating and requiring us to adapt quickly. We often hear about the skill sets we will need but not enough about how executives will adapt to them. A “…
Measurement Systems Analysis for Attributes, Part 1
William A. Levinson
Measurement systems analysis (MSA) for attributes, or attribute agreement analysis, is a lot like eating broccoli or Brussels sprouts. We must often do things we don't like because they are necessary or good for us. While IATF 16949:2016, Clause 7.1.5.1.1—“Measurement systems analysis,” does not…
A Better Way to Introduce Digital Tech in the Workplace
Peter Dizikes
When bringing technologies into the workplace, it pays to be realistic. Often, for instance, bringing new digital technology into an organization does not radically improve a firm’s operations. Despite high-level planning, a more frequent result is the messy process of frontline employees figuring…
How Short-Term Profits Can Mask a Brand’s Long-Term Losses
Duke University
Price discounts and other promotions on consumer goods can boost a product’s sales in the short term, but that same strategy may destroy a brand’s equity, according to research from Carl Mela, a marketing professor at Duke University’s Fuqua School of Business. Brands often focus on the short-term…
Modernizing Incident Management to Improve Quality, Consistency, and Safety
Jim Hardeman
Customer complaints about service or food safety, and general quality incidents for delivered products, are bound to happen. It’s how brands use these incidents to further enhance product quality and the customer experience that matters. Restaurant and grocery customers will—and should—report…
I’m Stuck in the Weeds and Can’t Get Out: The Micromanager’s Recovery Guide
Kate Zabriskie
Regardless of their intentions, people who micromanage often create an environment of fear, mistrust, and disengagement. The constant oversight, checking in, and nitpicking wears down even the strongest employee. Turnover goes up, engagement goes down, and all the while, the managers who…
Three Rs to Fight Inflation
Steve McKee
Have you noticed gas prices going up? Is your company having a hard time finding new employees? Are you paying more (and waiting longer) for parts? The experts say inflation may be upon us. If it isn’t yet, it soon will be, given all the funny money the federal government has pumped into the…
Michelangelo’s David Reproduced Using Hexagon Scanning Technology Unveiled in Dubai
Hexagon Manufacturing Intelligence
A 3D-printed replica of Michelangelo’s famous David sculpture, reproduced with the use of scanning technology by Hexagon, was unveiled during a ceremony at the Italy Pavilion at Expo 2020 in Dubai. The event was attended by the Italian Minister of Foreign Affairs and International Cooperation,…
Your Road Map to Becoming a Premium Manufacturing Supplier
Eliot Dratch
Owning and operating a top-quality manufacturing business comes with a multitude of challenges. To help outline points of improvement and give your business a road map to success, California Manufacturing Technology Consulting (CMTC) offers these quality strategies to help you achieve premium…
For Three-Time Baldrige Winner, Exponential Growth Starts With People, Safety
Dawn Bailey
In 2020, MESA, a small business in Oklahoma, became to date the first and only three-time Baldrige Award recipient. From a one-person consulting firm founded in 1979, MESA has grown to support a workforce of more than 250 people. The largest privately owned company in its market, it is a…
Unleashing Capacity at Heineken México With Systems Thinking
MIT News
First published June 7, 2021, on MIT News. It’s no secret that a manufacturer’s ability to maintain and, ideally, increase production capability is the basis for long-run competitive success. But discovering a way to significantly increase production without buying a single piece of new equipment—…
Employees Are Feeling Burned Over Broken Work-From-Home Promises
Kimberly Merriman, David Greenway, Tamara Montag-Smit
As vaccinations and relaxed health guidelines make returning to the office a reality for more companies, there seems to be a disconnect between managers and their workers about remote work. A good example of this is a recent op-ed written by the CEO of a Washington, D.C., magazine that suggested…
Tiny Particles Power Chemical Reactions
Anne Trafton
First published June 7, 2021, on MIT News. MIT engineers have discovered a new way of generating electricity using tiny carbon particles that can create a current simply by interacting with liquid surrounding them. The liquid, an organic solvent, draws electrons out of the particles, generating a…
Preparing for Reentry Into the Physical Workplace: Lessons From NASA
Michael Lee Stallard
Astronaut crews living and working in space experience as a matter of course what many of us experienced unexpectedly during the coronavirus pandemic. Consider these similarities. Astronauts are physically isolated for a long period of time from family, friends, and the majority of their work…
Team Dysfunction Isn’t Caused by the Team
Carlos Valdes-Dapena
In my work in collaboration and team effectiveness, I am sometimes approached about helping with a “dysfunctional team.” People use the word “dysfunction” liberally and can mean various things by it. I’ve learned some lessons about team dysfunction, and the most important one is that it isn’t what…
Pushing Past the Strategic Sweet Spot: Incorporating Your Customer’s Perspective
Karla Raines
Total quality management (TQM) was in vogue during my undergraduate years and early career in industrial engineering. The United States was catching up to the Japanese in manufacturing production as their Toyota vehicles outperformed our Fords. A company couldn’t deliver a competitive product…

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