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What Are Metrology Services?
Gary Confalone
Editor’s note: This week, Quality Digest Daily will be looking at some of the key technologies on display at the Coordinate Metrology Society's annual conference (CMSC). The CMSC, taking place this year July 20-24 at the Diplomat Hotel in Hollywood, Florida, is the gathering place for users,…
3D Precision Mapping Enables Neutrino Beam
Steve Young, Dean Solberg
Fermi National Accelerator Laboratory (Fermilab) in Batavia, Illinois, is the United States’ premier high-energy particle accelerator facility. Fermilab collaborates with scientists from around the world to perform pioneering research and operate particle accelerators, in addition to experimenting…
Moving Targets: PolyWorks Helps Preserve GE’s Power Plant Output
InnovMetric Software
E xtreme Fab Inc. is a structural metal fabrication company that has the tools and skills to build the massive machinery that the oil and gas, power, energy, and trucking industries require. One of their key customers is GE Aero Energy, a company that gives businesses and communities around the…
Monte Carlo Method for Uncertainty Propagation in JWST Metrology Databases
Large-volume metrology measurements are conducted at every major phase of alignment and integration of the Integrated Science Instrument Module (ISIM), which forms the main payload of the James Webb Space Telescope (JWST) at NASA Goddard Space Flight Center (GSFC). Both ambient and cryogenic…
3D Scanning Project Recaptures History in Commemoration of Abraham Lincoln
Earlier this spring, thousands of people from all over the nation gathered in Springfield, IL, to honor the life of our beloved President Abraham Lincoln. After his death in 1865, his body was carried hundreds of miles by a funeral train. It passed through more than a hundred cities, with formal…
The “Light of My Life”: World Metrology Day Sheds Light On Industry Advances
Ron Rode
Yesterday, May 20, 2015, we celebrated World Metrology Day. This is an annual commemoration of the signature by representatives of seventeen nations attending the Metre Convention, which was held on May 20, 1875. This convention set the stage for global acceptance and collaboration for “Metrology…
MMTS’s Practical Training Helps Customers Improve Productivity
Phillips Precision Inc.
Methods Machine Tool Sales (MMTS) of Sudbury, Massachusetts, is the New England distributor and sole training center for Carl Zeiss inspection equipment. Customers can train in MMTS’s state-of-the art lab or send examples of problem parts to the lab for help with their inspection solutions. To…
Traceability
Laura Studwell
According to the Centers for Disease Control, 1 in 6 U.S. citizens are affected by foodborne illness each year; the Public Health Agency of Canada estimates the figure at 1 in 8 Canadians. Both agencies state that illness can stem from either contaminated products or allergies relating to…
Five Key Components of an Effective Scale Maintenance Program
Russell Desilets
Companies purchase scales because the value of goods entering or exiting a facility is based on their weight. Without assured scale accuracy, a company can lose thousands, if not hundreds of thousands, of dollars annually. Depending on the requirements and type of weighing device, annual…
Calibration As a Risk Management Strategy
Phil Wiseman
All the technical journals are abuzz with the changes to ISO 9001:2015. One significant paradigm shift is to a risk-based management approach. Most companies already apply risk-based thinking in their planning process for organizational management. This article will take a narrowly focused…
Turning Hours of CMM Programming Time Into Minutes
Larry Maggiano
Creating quality coordinate measuring machine (CMM) measurement programs takes time, and production cycles are often delayed while waiting for the measurement programs to be created. But software that works directly from model-based definitions can drastically decrease that time. The move from 2D…
The Black Arts, aka GD&T
Bill Reilly
I have heard people say that geometric dimensioning and tolerancing (GD&T) is a black art, and I agree—it can almost seem that way sometimes. My experiences in coordinate metrology throughout the past 20 years demonstrate a widespread lack of understanding, confusion, and even resentment for…
Gauge Linearity and Bias
Patrick Runkel
Right now I’m enjoying my daily dose of morning joe. As the steam rises off the cup, the dark, rich liquid triggers a powerful enzyme cascade that jump-starts my brain and central nervous system, delivering potent glints of perspicacity into the dark crevices of my still-dormant consciousness.…
Functional Correlation
Christopher A. Brown
One of the primary objectives of surface metrology research, functional correlation refers to the relationships between surfaces and the phenomena that influence or are influenced by their topography. Surface topography is also called texture, particularly in mechanical and manufacturing…
New NIST Tools to Help Boost Wireless Channel Frequencies and Capacity
NIST
Smartphones and tablets are everywhere, which is great for communications but a growing burden on wireless channels. Forecasted huge increases in mobile data traffic call for exponentially more channel capacity. Boosting bandwidth and capacity could speed downloads, improve service quality, and…
Portable Metrology Optimizes Skeleton Sleds at Bromley Technologies
Anthony Vianna
Skeleton racing, a high-speed winter sliding sport, was born in Switzerland. The speeds achieved by racers hurtling down the track at more than 90 miles per hour would qualify them for a heavy fine for speeding on Switzerland’s motorways. “And not just that,” states Kristan Bromley, CEO of Bromley…
Automatic Five-Axis Inspection of Aerospace Components
Patrick Beauchemin
There are several methods for inspecting laser-drilled and electrical discharge machined cooling holes on aircraft engine turbine blades, vanes, nozzles, heat shields, and other similar parts. These holes are essential features of the cooling systems that protect critical components against the…
Foam Gaskets Seal In the Line of Fire
Nikon Metrology Inc.
Kiekert AG, the global leader for automobile door lock systems, now uses digital cross scanners by Nikon Metrology to test the positions and dimensions of sealing lips on door and rear compartment locks. Tactile inspection methods are unable to correctly measure these touch-sensitive and complex…
Efficient Development of Human Machine Interface for a 3D Measurement System
Masashi Sato
In the manufacturing industry, it is ideal to ensure high manufacturing accuracy without the need for inspection. In fact, however, the inspection and the measurement processes are performed for various reasons, such as to secure the product traceability, to visualize the quality of production,…
Advanced Industrial Computed Tomography Enters the Market
GE has introduced a metrology package for highly efficient, extremely precise 3D metrology performed with computed tomography (CT). The company states the enormous efficiency benefits, the use of industrial CT for nondestructive failure and structure analysis, and 3D metrology (especially for…
Life’s a Beach!
Ron Rode
The upcoming 2015 Coordinate Metrology Systems Conference (CMSC) will be held “beachside” this year in Hollywood, Florida, from July 20–24. Not only will you be able to swim in the beautiful Atlantic Ocean just steps away from the hotel, you will also be able to “swim” your way through the vast,…
Using Ultrasonic Gauges to Measure Thickness
Ultrasonic thickness gauging is a widely used nondestructive test technique for measuring the thickness of a material from one side. It's fast, reliable, and versatile, and unlike a micrometer or a caliper it requires access to only one side of the test piece. The first commercial ultrasonic gauges…
How to Talk to Your Kids About... Quality Engineering
Dawn Keller
I really can’t make this stuff up. I wrote a post a couple of years ago titled: “How to Talk to Your Kids About... Quality Improvement,” in which I lamented about Community Hero Day in my daughter’s first-grade class and the need to explain to her why I wasn’t at the “community-hero level” of…
Collaborative Project Gives Manufacturing Some New Digital Threads
NIST
National Institute of Standards and Technology (NIST) researchers and their industrial partners aim to add a new dimension to manufacturing capabilities. In a new project, they will demonstrate the feasibility—and benchmark the advantages—of using standardized 3D models for electronically…
Air Gauge Not in Use?
Stotz Gaging Co.
It’s a fact that air gauges are typically not in use approximately 90 percent (or more) of the time they’re in your shop or QC department. Because these gauges function by using clean and dry compressed air in a highly controlled flow, this relatively expensive commodity can cost your operation…

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