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Using Check Sheets to Improve Data Analysis
Specific techniques for data collection, fundamental to accurate analysis, are sometimes overlooked in the need to see outcomes or trends in data. The lowly check sheet represents a critical tool in effective data collection if it is used correctly. Because check sheets are such simple tools,…
Part Tracking Keeps Suppliers/Customers Happy
It’s no secret to anyone, anywhere, that we’re experiencing a global business challenge, especially in manufacturing. One could argue that for too long, manufacturers in the United States have been complacent and indifferent to signs of market change, steadily losing market share to offshore…
How Accreditation Could Have Prevented an Outbreak of SARS
Geoff Bilau, senior writer for the International Association for Plumbing and Mechanical Officials (IAPMO) Group, was awarded first place for his paper by the American National Standards Institute (ANSI) for describing the importants of quality standards and accreditation. --Editor   I t was…
It’s Time for a New and Innovative Approach to SPC
With several generations of statistical process control (SPC) technology under our belts, it may be time to rethink how we apply SPC in the 21st century.  Basic techniques have been practiced since the 1930s.  Some companies will soon be able to say, “we’ve been practicing SPC for 100 years.”…
The Power of Observation, Part 1
Charles Kettering, the famous inventor, once said: “A problem well stated is a problem half solved.” This implies that a good portion of problem solving should be devoted to a thorough understanding of what’s going on before any corrective action steps are taken. In many cases, too much time is…
Ensuring Quality in a War Zone
 Don’t miss the author’s follow-up to this article, “Going Low Profile in Afghanistan.” --Editor Profitable manufacturing requires efficiency, and this principle guides most (if not all) of our quality management systems (QMS). We’ve learned there’s little gain in correcting a production error…
Technology White Paper: Laser Line Scanning
Laser line scanning is ideal for non-contact measurement applications - including inspection, cloud- to-CAD comparison, rapid prototyping, reverse engineering, and 3-D modeling. Laser line probes use a triangulation process to find the position of objects in space. A high performance laser diode…
USA Green House Gases… Explained
The moment for action in the United States on climate change has arrived in earnest.  With the election of President Obama and increased majorities of Democrats in Congress, there is unprecedented momentum to pass comprehensive climate legislation that caps the aggregate amount of greenhouse gases…
Move Over Flowcharts
During the 1980s using flowcharts was the “in thing” to do. Today, technology has provided us with a much more effective and useful tool: simulation modeling. If a picture is worth a thousand words, then one that logically simulates tasks and collects data has to be worth a million. Simulation…
Using Air Gauging to Measure Taper in Orthopedic Device Manufacturing
(Mahr Federal: Providence, Rhode Island) --­ Tapers play an important role in orthopaedic devices. Most hip and knee implants use tapers because they provide good alignment and can be "locked" into position. In manufacturing these devices, the control of taper and size determines how well an…
Nadcap Accreditation Means Excellence for Aerospace Industry
Whenever the economic climate freezes assets and sends investors scurrying for cover, businesses must find new ways to grow and stand out from the competition. Cost-cutting is the obvious, and usual, course of action. But in troubled times, isn’t it better to do something proactive and positive,…
Strategy Isn't Enough
Recently a strategy consultant was overheard saying she writes romantic novels. Look into many organizations and, although said in jest, it has more than a modicum of truth to it. Don’t get me wrong. The high-level strategic plans are important and necessary. But, the devil is in the details,…
How GE's "Treasure Hunts" Discovered More Than $110M in Energy Savings
These days blogs and newspapers seem to make a daily reference to climate change, resource scarcity and security, the environment and the economy. It's overwhelming … and with the legions of experts in each of these fields, hard to see where one organization, let alone an individual, can make a…
Opinion: What’s With This Economy Thing?
Editors note: The author submitted this just days before he lost his job. What is ironic about this "rant," as Bruman puts it, is that it was written seven years ago. Do we never learn? Recent months have brought disturbing news about the U.S. economy, the stock market, and business leadership…
AS9100:2009 Carries an Impressive Payload
At the beginning of this year, the International Aerospace Quality Group (IAQG) released revision C to AS9100, the quality management system (QMS) standard for the aviation, space, and defense industries. Unlike the recent release of ISO 9001:2008 (which was more of an amended version), AS9100:…
How to Apply for the Baldrige Award
The original title for this article was “How to Win the Baldrige.” But of course, no one can give you some secret on how to win the Malcolm Baldrige National Quality award. Instead, this article sets a less daunting objective: to identify the practical steps in writing a Baldrige application. Your…
Medical Device Manufacturer Cuts Costs With Kaizen
Command Medical Products of Ormond Beach, Florida, is a medical-device manufacturer that designs, manufactures, assembles, and packages disposable medical devices such as intravenous tubing, blood bags, IV bags, and catheters. Command Medical initiated its journey into lean manufacturing to…
Quality in Health Care Still the Best Medicine
None of us, I suspect, are fond of visiting our physician, making an unexpected trip to the hospital emergency room, or undergoing an operation. From time to time, we hear about the unanticipated results of a botched operation where the wrong leg was removed or an incorrect diagnosis resulted in…
When Can We Trust the Limits On a Process Behavior Chart?
Last month we showed the X chart in figure 1. The four lowest values and the three highest values were seen to be “outliers” when we looked at the histogram. When we fitted a bell-shaped curve to the histogram, the outliers corrupted the model and resulted in a poor fit. Yet we used all the data…
OASIS Database Update for 2009
Many of us in the aerospace community have come to know the value of data in the Online Aerospace Supplier Information System (OASIS), a reliable resource for aerospace supplier certification and registration data housed and maintained by SAE International. The OASIS database is available to…
Optimizing Six Sigma at the Top of the World
Here’s a story that proves once again that exciting quality applications can occur anywhere in the world. BHP Billiton operates the EKATI Diamond Mine in Canada’s Northwest Territo­ries, approximately 200 miles northeast of Yellowknife—just below the Arctic Circle. Arctic winter gear designed…
3-D Vision for Process Monitoring in Assembly Operations
Assemblers of large objects, such as automotive bodies, have strongly recognized the need to continually improve processes to enhance dimensional integrity of assemblies, maximize customer aesthetic perception, and optimize product performance.   Implementing laser sensors for dimensional…
Integrating Ultrasonic Data Collection and Analysis with iGPS Scanning System
SURVICE Metrology was recently awarded a U.S. government research grant to improve upon the current methods used to measure and repair damage to composite materials associated with next-generation aircraft. The problem is that current ways of measuring and repairing damage (as a result of…
Verisurf Software Helps Vought Aircraft Increase Production
Technology is changing the face of aerospace manufacturing and quality assurance. No place is that change more welcome and dramatic than at Vought Aircraft Industries Inc. in Hawthorne, California. According to Paul Evans, quality assurance lead, changes in processes and systems at his…
Registration for CMSC 2009 Is Now Open
Hello readers, and welcome to the latest issue of CMSC World, which is packed with the latest news and features in the metrology arena. Registration for CMSC 2009 in Louisville, Kentucky, is now open! As most of you know, this year is an historical landmark for the CMSC. In two months, the…

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