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Manufacturing Doesn’t Have a Hiring Problem. It Has a Retention Problem.
Michael Muillenburg
Consider these two pieces of recent industry data: (1) 75 percent of the workforce will be millennials by 2025. Thousands of experienced workers are retiring daily. The Silver Tsunami is real, and it’s rising fast. This unprecedented talent loss is draining industry of its ability to train and…
An Automated Way to Assemble Thousands of Objects
Rachel Gordon
The manufacturing industry (largely) welcomed artificial intelligence with open arms. Less of the dull, dirty, and dangerous? Say no more. Planning for mechanical assemblies still requires more than scratching out some sketches, of course—it’s a complex conundrum that means dealing with arbitrary…
An AI Training Experience
Megan Wallin-Kerth
It’s an adage heard time and time again: You can’t teach an old dog new tricks. Conversely, is it possible that you can’t train a new dog without using some new, exciting tricks? With technology changing at rapid rates, the newer generation is accustomed to different training styles and methods. In…
Use Lean Tools to Break Out of Risk-Averse Stagnation
Sue Via
Research shows that during times of economic uncertainty, companies that find a balance between reducing the resources they need to survive and investing in key areas for growth will fare better through a recession and beyond. It’s a nuanced approach that involves playing offense and defense at the…
The Tools You Need to Connect Legacy Machines to Digital Platforms
Matthew Greenwood
Getting the most out of your older capital equipment is a priority for any manufacturer. Luckily, the technology needed to bring legacy equipment into the internet of things (IoT) is readily available. Let’s take a look at some specific products and technologies businesses can use to bring legacy…
I Have a Wicked Dream
Harry Hertz
Yes, I have a wicked dream. No, not that definition of wicked—I mean wicked in the sense meant by scientists when they discuss “wicked problems.” Wicked problems are those that typically involve a combination of technical, social, and economic challenges. Wicked problems are daunting. They’re…
Three Ways Quality Affects Reliable Outcomes in Construction Projects
Craig Matthews
Producing quality work is imperative in every field, particularly in the construction industry. A well-built structure, whether it’s an educational facility, hospital, or a commercial establishment, provides shelter, safety, and stability, which is why quality should always be a top priority. As…
Skewness Visualized
Donald J. Wheeler
The computation for skewness does not fully describe everything that happens as a distribution becomes more skewed. Here we shall use some examples to visualize just what skewness does—and does not—involve. The mean for a probability model describes the balance point. The standard deviation…
Paper-Thin Solar Cell Can Turn Any Surface Into a Power Source
Adam Zewe
Engineers at MIT have developed ultralight fabric solar cells that can quickly and easily turn any surface into a power source. These durable, flexible solar cells—thinner than a human hair—are glued to a strong, lightweight fabric, making them easy to install on a fixed surface. They can provide…
European Commission Grants More Time to Certify Medical Devices
In a press statement released on Jan. 6, 2023, the European Commission reported the adoption of a proposal to allow more time to certify medical devices to mitigate the risk of shortages. The proposal introduces a longer transition period to adapt to new rules, as foreseen under the Medical Devices…
Is Bad Quality Adding to Your Margin Pressures?
Brian Brooks
Manufacturers spend too much on quality issues. Some issues they are blind to, some are due to poor detection, and some are the costs incurred when issues escape to a customer. It seems like in recent years the challenges have been great in both magnitude and quantity—supply chain turmoil, global…
Bye-bye Boss: Five Reasons Good Employees Leave, and What to Do About It
Kate Zabriskie
‘I can’t take it anymore! We’re short staffed, I’m killing myself to hold it together, nobody says thank you, so goodbye! Life is too short for this. I can work somewhere else.” Thoughts like that happen many times every day in organizations large and small. If you haven’t heard something like…
Be Ready for the Manufacturing Renaissance
Jeffrey Heimgartner
As the U.S. manufacturing sector barrels toward a renaissance, the path ahead comes with challenges that many manufacturers may not be prepared for. The industry—which employs 12 million people and accounts for 11 percent of the U.S. GDP—has slowly crawled out of a decline, and it has the potential…
NASA Gives ICON $57 Million to Build a 3D Printer for Structures on the Moon
Vanessa Bates Ramirez
Austin, Texas-based 3D-printing construction company ICON has gotten some pretty significant projects off the ground in recent years, from a 50-home development in Mexico to a 100-home neighborhood in Texas. Recently the company won a NASA contract that will help it get an even bigger project much…
Three Lessons Manufacturers Can Learn From NASCAR Racing
Matt Fieldman
The NASCAR pit stop—it’s exciting, intense, and can mean the difference between winning and losing a race. Accomplishing the three simultaneous necessities of moving quickly, completing each job with perfection, and having a flawlessly coordinated team seems impossible, yet it happens right in…
How to Modernize Your ERP During a Downturn
Chirag Rathi
Two years later, the perfect storm of pandemic-related disruptions is still a major source of irritation for manufacturers. Those disruptions have been major contributors to the inflation we are now experiencing worldwide. Will that inflation lead us into a recession? A lot of very smart people say…
Why ‘Copycat’ Layoffs Won’t Help Tech Companies
Melissa De Witte
Over recent months, tech companies have been laying workers off by the thousands. It is estimated that in 2022 alone, more than 120,000 people have been dismissed from their job at some of the biggest players in tech—Meta, Amazon, Netflix, and soon Google—and smaller firms and startups as well.…
Waterjet Technology Solves Quality Engineers’ Material Cutting Woes
Nisan Lerea
Quality assurance and quality control (QA/QC) are a continual part of any manufacturing process. No matter how many times your factory has executed the same procedure, you must regularly perform quality checks to maintain the same quality level of your process. Quality control on a manufacturing…
Is Your Actionable Insight Limited by Your Communication Skills?
Tony Boobier
Does your use of probabilities confuse your audience? Sometimes even using numbers can be misleading. The notion of a 1-in-a-100-year flood doesn’t prevent the possibility of flooding occurring in consecutive years. This description is no more than a statistical device for explaining the likelihood…
BIM Increases Efficiencies and Optimizes ROI in Healthcare Construction
Bhushan Avsatthi
The very nature of healthcare construction and its specific infrastructural and functional needs pose significant challenges to the architectural, engineering, and construction (AEC) sector. Crucial hospital spaces such as operation theaters and critical care centers need fail-proof connections to…
Building a Team to Lead in a Crisis: Four Key Steps
Erika James
Different people at different levels of an organization or ecosystem experience crisis in different ways. Senior decision-makers are unlikely to have the same insights as those who directly interface with customers or those grappling with the operational technicalities of the situation. For this…
Field Service Management 101
Bryan Christiansen
Performing timely maintenance at remote locations brings an additional layer of complexity to an already challenging task. Actively managing this kind of maintenance work falls under the jurisdiction of field service management. Performing field maintenance work comes with a lot of moving parts.…
Is It Time to Get Back in the Mentoring Game?
Jennifer V. Miller
Early in my career, I had four bosses in the span of less than four years. It’s not as bad as it sounds; I worked in retail, where churn was high. All of the departures were due to internal promotions, so that was good. I look back on that time fondly because each woman I reported to had a…
The Top Seven PCB Inspection Methods
Emily Newton
The demand for printed circuit boards (PCBs) will only increase until a superior technology comes of age. The global market for PCBs could rise to $72.3 billion by 2026. PCBs have become essential everywhere, from infrastructure to consumer products. The overwhelming demand for PCBs for the…
CAPA, FMEA, and the Process Approach
William A. Levinson
Corrective action and preventive action (CAPA) is probably the most important process in any quality management system because so much else depends on it. This includes not only its traditional role as a response to defects, nonconformances, customer complaints, and audit findings, but also outputs…

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