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How Industrial Firms Can Pivot to Digital Business Models
Knowledge at Wharton
Have you seen the recent commercial where a young son tells his parents that he’s going to work for GE—as a software developer? Their response was one of bewilderment. In their minds, GE is a manufacturer. The commercial exemplifies the idea that the mental models of leaders—their attitudes,…
Forecasting the Success of Innovation
Henrich Greve
Creators beat managers at predicting an innovation’s success—unless they’re predicting the success of their own work. You probably know someone who owns an Apple Watch, or maybe you own one yourself. Is it a creative product? Well, the multifunction watch was creative the first time it appeared…
On Paying Bills, Marriage, and Alert Systems
Meredith Griffith
When I wrote about automation back in March, I made my husband out to be an automation guru. He certainly is, but what you don’t know about my husband is that, although he loves to automate everything in his life, sometimes he drops the ball. He’s human. On the other hand, instances of hypocrisy…
How Do We Uncouple Global Development From Resource Use?
Heinz Schandl
The world is using its natural resources at an ever-increasing rate. Worldwide, annual extraction of primary materials—biomass, fossil fuels, metal ores, and minerals—tripled between 1970 and 2010. People in the richest countries now consume up to 10 times more resources than those in the poorest…
Performance, Not Policy
Kevin Meyer
Few people realize how employee policy manuals, usually given to you on your first day and then mostly forgotten, shape an organization’s culture and thereby its fundamental performance. To give you a reference point, one company I worked for had an employee manual of 40+ pages. Every section…
Celebrating the Future Leaders of Manufacturing
Society of Manufacturing Engineers
SME’s July issue of Manufacturing Engineering magazine has published its fourth annual “30 Under 30” issue, celebrating young men and women who have demonstrated leadership, excellence, and hard work in manufacturing. Among the standouts: Fabian Bartos, 16, of Franklin Park, Illinois, is the…
Competing Definitions and Outcomes
Gwendolyn Galsworth
Does lean have a clearly delineated limit? When a company starts out on that path, should it expect an endpoint, a completion, an arrival? Is it a forever commitment, or is it a bounded outcome that companies can achieve and then move on? In short, is lean a destination or a process? These aren't…
If I Had a Hammer...
Right now, scientists all over the world are trying to understand how we get injured when our bodies are subjected to strong, dynamic loads—a hard body-check on the hockey rink, a tackle on the football field, a car crash, or even a bomb blast. Fortunately, I haven’t had any experience with bomb…
On Monuments and Productivity Paradoxes
Harish Jose
There is a concept in lean known as a “monument.” It refers to a large machine, piece of equipment, or something similar that can’t be changed right away, and so you have to plan your processes around it. This generally impedes the flow and frequently becomes a hindrance to lean initiatives. A…
Commercial Space Exploration: New Frontier for Manufacturers?
Tab Wilkins
Recently there have been several successful public launches of reusable space vehicles by SpaceX and Blue Origin. This prompted me to ask: What is the future of space activity and travel, and what opportunity, if any, does this potentially have for manufacturing in the United States? Current…
Additive Manufacturing Equals Excitement
Jarred Heigel
I research additive manufacturing, which some people call solid free-form fabrication, but most people know as 3D printing. Additive manufacturing covers a wide range of processes that we can use to build parts and whole structures by strategically adding material only where we need it. Building…
Four Signs That Your Industry Is Ripe for Digital Disruption
Day in, day out, business leaders are reminded that digital disruption is coming for their customers, for their talent, and for their bottom lines. CEOs of traditional companies consistently rate digital upstarts disrupting their business models as their No. 1 concern. And it’s no wonder. We’re…
NIST’s Newest Watt Balance Brings World One Step Closer to New Kilogram
NIST
A high-tech version of an old-fashioned balance scale at the National Institute of Standards and Technology (NIST) has just brought scientists a critical step closer toward a new and improved definition of the kilogram. The scale, called the NIST-4 watt balance, has conducted its first measurement…
How the Panama Canal Expansion Will Once Again Transform Shipping
Frank Townsend
World shipping changed forever when the Panama Canal opened on Aug. 15, 1914. It was an engineering marvel of its day, cutting the distance required to get from the Pacific Ocean to the Atlantic by as much as 8,000 nautical miles. The shipping industry is changing once again as 70 heads of state…
Fighting Fires With Science
Sam Manzello
I’m a dragon wrangler. Although that might sound like something straight out of Harry Potter or Game of Thrones, this isn’t fantasy—it’s serious science. As a fire researcher, or more colloquially, a dragon wrangler, my job is to help protect people and property from fire’s devastating effects.…
Reinventing the Way We Work
Stanford News Service
For Melissa Valentine and her colleagues at Stanford, the future of work is here: “flash teams” of skilled professionals who have probably never met before and may work on different continents, but who can turn a napkin sketch into a product within days or weeks. Valentine, assistant professor of…
How Automakers Can Think Like a Disruptor
Knowledge at Wharton
I t wasn’t that long ago that GM ran commercials advertising that its Oldsmobile division didn’t just produce cars for your grandfather, but also for everyone else. It was an attempt to reinvent the brand’s staid image—and it didn’t work. Now, the Oldsmobile division and its iconic vehicles are…
Coal to Solar: Retraining the Energy Workforce
AAAS
As more coal-fired power plants are retired, industry workers are left without many options. There is a light at the end of the tunnel, though. In a new study published in Energy Economics, researchers from Michigan Technological University and Oregon State University offer hope for coal workers…
From Print to Patina
3D Systems
Best described as “a museum of art being built,” the Polich Tallix Fine Art Foundry in Rock Tavern, NY, has helped artists develop and produce their work for nearly 50 years. Large-scale Frank Stella statues adorn the exterior of the premises, which is otherwise unassuming in all but scale. The…
Puzzling Over Performance
Ken Voytek
In a recent post, I examined the differences in productivity across small and large manufacturing firms, and noted that there were differences across manufacturers in terms of size. But it’s also clear from the literature that productivity differs across companies even in the same industry. Why…
Low-Cost and Lightweight
Pacific Northwest National Laboratory
An improved titanium alloy—stronger than any commercial titanium alloy currently on the market—gets its strength from the novel way atoms are arranged to form a special nanostructure. For the first time, researchers have been able to see this alignment and then manipulate it to make the strongest…
How Things Break—and Why Scientists Want to Know
Argonne National Laboratory
Humans spend a lot of time creating things, and these activities drive a huge amount of our lives, economically and personally. We’re always in a fight to keep our creations from breaking down. Houses, roads, cars. Power lines and bridges. Solar cells and computers. Batteries. People. Then there…
The Science Behind Great Product Design
Back in 2004, I was saddled with a two-hour commute to work almost every day. Fortunately, I had something with me to make the experience more bearable: my new third-generation iPod. Many of you probably remember your first iPod experience, how great it was to carry your entire music library in…
A ‘Certified’ Stamp for the Smart Grid
Cuong Nguyen
When I go home after work, my wife and I are typically focused on the present moment, and especially on our young son. As new parents, we benefit from many innovative products and services—from improved car seats and creative toys to safer cribs and video baby monitors. One of the first products…
Veterinary Medicine Turns to 3D Metal Printing for Innovative Surgery
For true freedom of design, 3D metal printing enables incredible solutions in industries as diverse as manufacturing and medicine. Now the technique has generated a humane resolution to a difficult problem confronting a team of veterinarians. For the first time ever, a prosthetic titanium beak has…

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