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How to Modernize Your ERP During a Downturn
Chirag Rathi
Two years later, the perfect storm of pandemic-related disruptions is still a major source of irritation for manufacturers. Those disruptions have been major contributors to the inflation we are now experiencing worldwide. Will that inflation lead us into a recession? A lot of very smart people say…
Hanging by a Thread: The Life of a Bridge Inspector
Joshua Sadlock
Yup, that’s me in the photo. You’re probably wondering how I ended up hanging under a bridge over the Mississippi River. I’m a certified bridge safety inspector. If you have questions after seeing people hanging under a bridge, in a basket suspended from the long arm of a truck, or have seen…
How to Conduct Level of Repair Analysis (LORA)
Bryan Christiansen
Every day, manufacturers rely on a large number of tools, machinery, and infrastructure to produce their goods. And while all of those assets help you generate profit, they are a significant expenditure—both in terms of the purchase cost and ongoing maintenance costs. When deciding which…
Should Companies Allow Returns of Customized Goods?
Anton Ovchinnikov
In the age of mass production, the demand for customization is increasing. Customers prefer products catered to their individual needs and preferences over standard items—albeit at a cost. Fortunately, recent advances in information technology, logistics, and advanced manufacturing processes such…
EU Regulation Is Driving Medical Device Manufacturers From EU Market
Dirk Dusharme
In 2010 a medical device scandal in France set the stage for a new European Union medical device regulation that, according to most experts in the medical device community, may cause more damage than the problem it was intended to address. An unreasonable deadline, lack of notified bodies to…
Sustainability and the Supply Chain: Making the Connection
Henrik Hulgaard
The phrase “supply chain” became part of the everyday vernacular during the pandemic, as supply chain issues seemed to affect everyone's life—from toilet paper to automotive components. Supply chain problems are well known to cause disruptions with product delivery, particularly in the complicated…
ESG and Cybersecurity Compliance Are Every Employee’s Concern
Leeza Garber, Allison Jegla
In late spring 2022, the U.S. Securities and Exchange Commission (SEC) charged an elite investment adviser for “misstatements and omissions” about environmental, social, and governance (ESG) considerations related to its managed mutual funds. This same financial firm has also faced myriad…
Five Trends That Will Affect the Food Industry for Many Years
Matthew Inniger
The inability to gather good data has challenged many food manufacturers for decades. But not anymore. As sensor technology has improved, and technology platforms have become more accessible and affordable to small and medium-sized manufacturers, the food industry is poised for transformation. Food…
What Will It Take to Recycle Millions of Worn-Out EV Batteries?
Ula Chrobak
Thirty miles east of Reno, Nevada, past dusty hills patched with muted blue sage and the occasional injury-lawyer billboard, a large concrete structure rises prominently in the desert landscape. When fully constructed, it will be a pilot for a business that entrepreneurs envision as a major facet…
Why NIST Is Putting Its CHIPS Into US Manufacturing
Ben P. Stein
Right after the pandemic hit, I bought a new vacuum cleaner. I wanted to step up my housecleaning skills since I knew I’d be home a lot more. I was able to buy mine right away, but friends who wanted new appliances weren’t so lucky. My relatives had to wait months for their new refrigerator to…
Butter, Garage Doors, and SUVs: Why Shortages Remain Common
Michael Okrent
Want a new car? You may have to wait as long as six months, depending on the model you order. Looking for a spicy condiment? Supplies of sriracha hot sauce have been running dangerously low. And if you feed your cat or dog dry pet food, expect empty shelves or elevated prices. These aren’t…
Embracing Corporate Social Responsibility From the Ground Up
Kevin Kanimyar
Amidst the rise of conscious consumerism, corporate social responsibility (CSR) programs are fast becoming an essential part of any business. With about $20 billion spent every year by Fortune 500 companies alone, businesses around the world are working to integrate CSR programs into their business…
Will Reshoring Chip Production Help Fix the Supply Chain?
Morris Cohen
Billions in federal spending to boost production of computer chips is an important step toward making the U.S. more competitive in the global marketplace. But it doesn’t guarantee that a manufacturing boom will follow, says Wharton expert Michael Cohen. “I think it will have an incremental effect…
Making EVs Without China’s Supply Chain Is Hard, But Not Impossible
Ho-Yin Mak, Christopher Tang, Tinglong Dai
Two recent electrifying moves have the potential to ignite electric vehicle demand in the United States. First, Congress passed the Inflation Reduction Act, expanding federal tax rebates for EV purchases. Then California approved rules to ban the sale of new gasoline-powered cars by 2035. The…
Back to the Future: Gear Edition
Jennifer Lauren Lee
As mechanical objects, gears have been around for so long that people generally take them for granted. But gears are sophisticated parts that play a vital role in cars, airplanes, construction and mining equipment, food processing, clock making, and more. Companies are still trying to make them…
Farmers Can Save Water With Wireless Technologies, But There Are Challenges
Abdul Salam
Water is the most essential resource for life, for both humans and the crops we consume. Around the world, agriculture accounts for 70 percent of all freshwater use. I study computers and information technology in the Purdue Polytechnic Institute, and direct Purdue’s Environmental Networking…
When Your Lean Supply Chains Feel Out of Control, Focus on What You Can Control
Gene Kaschak
Many manufacturers that adopted lean principles by applying a “just-in-time” (JIT) mindset to inventory of materials and parts have been burned, sometimes badly, by cascading supply chain disruptions. Broken links in the supply chain have created havoc, especially for smaller manufacturers. Some…
Small Manufacturers Can Develop Risk Management Strategies for Their Supply Chains
Katie Rapp
The Covid-19 pandemic brought to light a stark reality about current supply chains. As Nissan Motor’s chief operating officer Ashwani Gupta points out, “The just-in-time model is designed for supply-chain efficiencies and economies of scale. The repercussions of an unprecedented crisis like Covid…
A New Method Boosts Wind Farms’ Energy Output Without New Equipment
David L. Chandler
Virtually all wind turbines, which produce more than 5 percent of the world’s electricity, are controlled as if they were individual, freestanding units. In fact, the vast majority are part of larger wind farm installations involving dozens or even hundreds of turbines whose wakes can affect each…
Quality vs. Inflation and the Deficit
William A. Levinson
Inflation has skyrocketed during the first half of 2022, which also saw a sharp downturn in the stock market in response to the Federal Reserve’s increase in interest rates to reduce demand. This resulted in a bear stock market and raised the prospect of an economic recession. The nonpartisan…
Replacing the ‘Take-Make-Waste’ Model With Sustainable Supply Chains
Seb Murray
In 1924, a cartel of light bulb manufacturers including General Electric and Philips agreed to artificially limit the lifespan of their products to about 1,000 hours—down from 2,500. The scandal, revealed decades later, came to epitomize the linear consumption model of making, consuming, and then…
It’s Time for the FDA to Fully Embrace ISO 13485
Grant Ramaley
The FDA Quality System Regulation (QSR) 21 CFR Part 820 was written in 1997 to harmonize with ISO 13485:1996. The goal was to relieve some of the burden of manufacturers having to meet two different criteria, the FDA’s and ISO 13485. But by 2003, ISO 13485 had changed so significantly that the FDA…
Branching Out: How This Ag-tech Startup Helps Ranchers Grow Trees
Sarah Murray
John Foye remembers what sparked his passion for finding solutions to climate change. Backpacking in Utah’s Uinta Mountains with high school friends one day, they came across a patch of forest that had been clear-cut. While deforestation was not a problem in Utah, the sight of an area almost…
Food Expiration Dates Don’t Have Much Science Behind Them
Jill Roberts
Florida’s outbreak of listeria has so far led to at least one death, 22 hospitalizations, and an ice cream recall since January 2022. Humans get sick with listeria infections, called listeriosis, from eating soil-contaminated food, undercooked meat, or dairy products that are raw or unpasteurized.…
Companies Use MIT Research to Identify and Respond to Supply Chain Risks
Becky Ham
In February 2020, MIT professor David Simchi-Levi predicted the future. In an article in Harvard Business Review, he and his colleague Pierre Haren warned that the new coronavirus outbreak would throttle supply chains and shutter tens of thousands of businesses across North America and Europe by…

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