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Content by Bruce Hamilton
What Does Office Work Have to Do With Production?Following the trail of order fulfillment
Mon, 04/22/2024 - 12:03
I was asked to lead a workshop in the sales order department of a manufacturer that we had helped with process improvement on the factory floor. Those efforts had positively reverberated across the company in the form of fewer late and expedited…
Dogs and BunsIs your enterprise driven by local efficiency?
Wed, 04/03/2024 - 00:00
In a humorous moment from Steve Martin’s comedy Father of the Bride, there’s a scene where George Banks (Martin) argues with a store clerk that the number of buns in a package is mismatched with the packaged number of hot dogs: “I wanna buy eight…
Labor Wastage DayCelebrating the American worker is best done in the US
Thu, 10/05/2023 - 12:03
I’ll admit it: After five decades watching U.S. companies turning to simplistic accounting tricks to remain profitable, I’m discouraged. I was a kid when I first discovered the Toyota Production System (TPS). My eyes were opened to the immense…
Who Are the True Knowledge Workers?Hint: It’s not just the people with degrees and belts
Mon, 08/21/2023 - 12:03
Peter Drucker, celebrated by BusinessWeek magazine in 2005 as “the man who invented management,” is credited with a concept that has created confusion for me throughout my work life: the distinction between knowledge work and manual work. In his…
The First Shingo PrizeA stirring speech by the award’s namesake on its 35th anniversary
Mon, 07/10/2023 - 12:02
Last May marked the 35th anniversary of the Shingo Prize, an award bestowed each year to recognize organizations that demonstrate the principles and methods espoused by its namesake, Shigeo Shingo. Although I haven’t made it to every celebration and…
Push the CartGive people a path before clearing the way for robots
Wed, 04/05/2023 - 12:02
There’s a certain irony in the recent attention paid to the application of robots on the shop floor. On a couple occasions in the past year, I’ve heard manufacturing colleagues talk about the benefits of deploying robots to handle material…
Robot DayWill lean thinking inform the designers of AI?
Mon, 09/26/2022 - 12:03
I responded recently to a LinkedIn post regarding AI-assisted robotic recycling. The sorting speed is so fast, we almost miss each sort in the blink of an eye. Having observed this same activity attempted by humans—and overlooking the upstream…
Everyday CollaborationRecognize the daily opportunities all around you
Mon, 08/29/2022 - 12:02
With GBMP’s 18th annual Northeast Lean Conference on the horizon, I’m reflecting on our theme, “Amplifying Lean—The Collaboration Effect.” The term collaboration typically connotes an organized attempt by unrelated, even competitive, parties to work…
The NaturalA good manager knows when to let a player swing away
Thu, 04/28/2022 - 12:02
In 1985, about the time I was discovering there was a better way to produce products, The Natural, a film about an aging baseball player with extraordinary talent, was garnering multiple Academy Awards. This archetype concerning natural “God-given”…
Too Happy Too SoonFocus scarce resources to build capability before branching out
Mon, 04/04/2022 - 12:02
The level of excitement was high in our machine shop as we drew closer to our goal of less than 9-minute changeovers on the BNC lathe. (See Part One of this story for how we got there.) Setup improvements had so far reduced changeover time to 20…

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