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DOE Is Primarily a Research Tool, Not a Production Tool

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You’ve set aside Sunday afternoon to bake some cookies, but you discover you have run out of eggs. Your partner in marital bliss has gone out and taken the car.

Where <em>Poka-Yoke</em> and Cybernetics Meet

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Today I’m looking at design from a cybernetics viewpoint. My inspirations come from cybernetics and design theorists Ross Ashby, Stafford Beer, Klaus Krippendorff, Paul Pangaro, and Ranulph Glanville.

The Divergent Paths of Old Lean Dudes

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I have been immersed in the lean world for more than a quarter century.

The Key to Leadership Is Consistency

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The idea of doing the little things consistently over time is a powerful one that we often overlook in our hurry to show a spectacular result this week. We don’t get results from the big action we are taking today.

Telling Production What to Do

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How would you like to go hands-free, maintain visual focus, and save time? These are just some of the benefits of using voice command to control machinery.

What Is a Thinker-Doer?

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Several years ago, I was asked to address a startup meeting at a new client, a large manufacturer of medical devices. The company was resource-rich, but after several years of trying had not yet gained significant traction with its lean efforts.

<em>Ma:</em> Finding Cognitive Space

Large Image Caption
Utagawa Hiroshige (1797–1858), Honolulu Museum of Art, 2016
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Editor’s note: Read episode two in the Respect for People series here.

Where Ohno and VUT Intersect

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One of my favorite equations from Factory Physics, by Wallace Hopp and Mark Spearman (Waveland Press, third edition, 2011) is Kingman’s formula, usually represe

The Start of the Journey Is the Destination

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More often than not, an effective implementation of operator-led visuality produces a 15- to 30-percent increase in productivity on the cell or departmental level, beginning with the implementation of the “visual where” (or, as our trainers like to call it, 5S on ste

Accountability or Authority?

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Reflecting on Douglas McGregor’s X and Y theories of human motivation, Shigeo Shingo took the position that each of us by nature has a dual tendency: sometimes lazy and self-interested,

Pagination

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