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The Omnipotence of Random Sampling Distribution

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Story update 10/05/2010: Corrections were made to captions for Figures 6, 7, 8, 9.

How to Turn Capability Indexes Into Dollars

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Capability indexes allow us to characterize the relationship between the process potential and the specifications. Performance indexes characterize the past performance relative to the specifications.

Dyslexics Wanted, Part Three

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In part one of this series I described what dyslexia is and how I linked “dyslexia” with “lean.” In pa

Becoming Horizontal in a Vertical World

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One of my favorite value-stream walks is with the senior managers of several organizations who share and jointly manage a value-creating process that stretches all the way from raw materials to the end customer.

Facing Reality: The Misuse of Lean Principles

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When so many managers and businesses have access to virtually the same tools and information, it seems peculiar that two similar businesses can operate so differently, one being a success story while the other fails.

Developing a Standardized Approach to Work, Part 4

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In this four-part series, we take an in-depth look at how to design an effective work environment. Part one discusses the elements of continuous-flow work cells.

Where Do Manufacturing Specifications Come From?

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Evidently Steven Ouellette did not like my June column, “Is the Part in Spec?” The adjectives he used were “complicated,” “unhelpful,” “backward,” “confusing,” “unnecessary,” “crazy,” and “disastrous.”

Developing a Standardized Approach to Work, Part 3

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In this four-part series, we take an in-depth look at how to design an effective work environment. Part one discusses the elements of continuous-flow work cells.

Perfecting Performance

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John Berger is no stranger to the benefits of training within industry (TWI). In 1995, when Berger was working for global manufacturing giant Emerson, he was challenged to move an entire product line of electro-mechanical sensors from Minnesota to Singapore.

Developing a Standardized Approach to Work, Part 2

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In this four-part series, we take an in-depth look at how to design an effective work environment. Part one discusses the elements of continuous-flow work cells.

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