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Should the FDA Get Tougher on Investigational Review Boards?
Patrick Stone
The FDA says that investigational review boards (IRBs) aren’t required to collect a statement of investigator assurance from studies they preside over. This is troubling. My first question: How are IRBs going to assure that clinical investigators will abide by requisite 21 code of federal…
Cp and Cpk: Two Process Perspectives, One Process Reality
Patrick Runkel
It’s usually not a good idea to rely solely on a single statistic to draw conclusions about your process. Do that, and you could fall into the clutches of the “duck-rabbit” illusion shown below. If you fix your eyes solely on the duck, you’ll miss the rabbit—and vice-versa. If you’re using…
The Value of Subject Matter Experts
Carrie Van Daele
After the economic downturn of 2009, when many workers were phased out, subject matter experts (SMEs)—people who held the most knowledge about companies’ products and processes—found themselves assuming more job duties. Feeling overworked and underappreciated, SMEs have been biding their time…
Succeeding With Lean When You Don’t Know Anything
Brian Maskell
It is vitally important for lean people to know nothing when working on improvement. This sounds like a crazy idea, but it is another 100-percent turnaround from traditional management thinking. To do this, it’s necessary to do three things: • Understand how lean thinkers go about radically…
A Fresh Take on SOP Management
Mika Javanainen
Standard operating procedures (SOPs) are woven into almost every facet of the manufacturing world to help employees and subcontractors complete their tasks safely and in compliance with regulations and standards. It sounds simple enough: Describe the processes in SOPs and verify that they are…
Using Takt Time in Healthcare
Jim Bevier
A simple calculation—available time divided by demand—known as takt time, is a fuzzy concept for many people in healthcare. That’s understandable when you consider a hospital is open 24 hours a day, and you never know how many people are going to show up at the door. Let’s look at two concepts…
Authentic Leaders Don’t Need Power to Rule
The Un-Comfort Zone With Robert Wilson
In my last column, I wrote about leaders having AIM, which is my acronym for the key characteristics of leadership: authenticity, innovation, and motivation. Here, I’ll expand on the characteristic of authenticity. Over the years I’ve enjoyed many leadership roles, most of them as a volunteer in…
Return on Investment and Your Personality Type
Michelle LaBrosse
What comes to mind when you think of “return on investment?” For most of us, our mind jumps to calculations of costs and revenues. The end goal, no matter the project, is for the last cell in the spreadsheet to be black or green—not red. In this column, I want to encourage you to expand your…
Ranges vs. Standard Deviations: Which Way Should You Go?
Rip Stauffer
Recently, in one of the many online discussion groups about quality, Six Sigma, and lean, this question was posed: “Can X-bar R and X-bar S be used interchangeably based on samples size (n) if the subgroup size is greater than one and less than eight?” Answers varied, of course. In some of these…
Rosie the Riveter and the Changing Face of the Manufacturing Workforce
Mary Ann Pacelli
Recently, Mary Doyle Keefe passed away at the age of 92. You may not recognize her name, but you’ll definitely recognize her face. Keefe was the model for Norman Rockwell’s famous 1943 painting, Rosie the Riveter. During the 1940s, various versions of the painting symbolized the contributions of…
Four Things to Consider Before Dismissing That Suggestion or Idea
Jack Dunigan
If it didn’t work then, will it work now? Elephant syndrome is what I call it, the tendency to never forget. But I’m not referring to a good memory; I’m talking about a faulty forgetter. Like the elephant in the photo, we remain tied with string to obstacles we could readily overcome. That…
Rational Subgrouping
Donald J. Wheeler
While the computations for a process behavior chart are completely general and very robust, the secret to using a process behavior chart effectively lies in the art of rational sampling and rational subgrouping. Rational subgrouping has to do with organizing your data so that the chart will answer…
A Lean Tool to Support Your QMS
Robert Napoletano
Overall, lean is the toolbox we should all be using to help eliminate waste—the stuff you don’t want to do, and the stuff your customer’s don’t want to pay for. The best way to eliminate waste is to communicate what it is and what it isn’t. One of the key elements in the ISO 9001 standard has…
Bottom-Up Healthcare Reform
Thomas Prewitt Jr.
One of our major problems with healthcare reform is that we are doing it from the top down. At the top, a bloated bureaucracy works in an environmental context of regulations and finance that seems to be focused on what is best for government and payers. The perils of out-of-control costs have…
Using an Integrated Management System to Implement ISO 9001:2015
Chad Kymal
The final draft international standard (FDIS) of ISO 9001:2015 will be released in July, and the revised standard is slated for publication in September. Per Annex SL of the “Consolidated ISO Supplement,” some elements of the standard will be restructured to allow for easier integration of…
Continuous Process Improvement and the Homework Dilemma
Dawn Keller
Generally speaking, I have a problem with authority. I don’t like being told what to do or how to do it. I’m not proud of that. I recall debating with my high school trigonometry teacher regarding the value of the homework “process”—specifically in those situations where the student in question…
Strong Leaders Ask for Help
Jesse Lyn Stoner
If you are in a leadership role, chances are you believe it’s better to give than to receive. This means you also probably believe you should always be competent, never make mistakes, and always be strong. You may also feel that you should only receive when you have something to give in return.…
A Square Deal in a Round World
Taran March @ Quality Digest
In an era when every square foot and extra minute along a supply chain mean dollars saved or squandered, it’s not surprising that auto dealerships have been facing uncomfortable scrutiny. Protected by franchise laws, these icons of American commerce struggle to justify their value to customers as…
Pitfalls in Experimentation and Data Interpretation, Part 3
Matt Treglia
Ah, the scientific method. How elegant, how useful—and how easily ignored. The process of studying a problem, formulating a hypothesis, running a controlled experiment, analyzing the resulting data, and then making an objective decision is so quickly cast aside in the interest of quick-and-dirty…
Are You Feeling Low From Failing Lean?
Jens R. Woinowski
As you browse through lean management pages on the Internet, you may have seen reports on companies having little success with lean, or comments about how misunderstanding lean can lead to bad consequences. From time to time I can sense the level of frustration from those comments, and I…
New to Quality Engineering?
Shardul Varma
My career in quality engineering started off at the endoscopy division of Stryker Corp. in San Jose, California. The endoscopy equipment included scopes, cameras, and accessories, and I was in charge of the camera line. Mind you, I didn’t really have much of a clue what this role entailed. I’d…
Moving Targets: PolyWorks Helps Preserve GE’s Power Plant Output
InnovMetric Software
E xtreme Fab Inc. is a structural metal fabrication company that has the tools and skills to build the massive machinery that the oil and gas, power, energy, and trucking industries require. One of their key customers is GE Aero Energy, a company that gives businesses and communities around the…
Monte Carlo Method for Uncertainty Propagation in JWST Metrology Databases
Large-volume metrology measurements are conducted at every major phase of alignment and integration of the Integrated Science Instrument Module (ISIM), which forms the main payload of the James Webb Space Telescope (JWST) at NASA Goddard Space Flight Center (GSFC). Both ambient and cryogenic…
3D Scanning Project Recaptures History in Commemoration of Abraham Lincoln
Earlier this spring, thousands of people from all over the nation gathered in Springfield, IL, to honor the life of our beloved President Abraham Lincoln. After his death in 1865, his body was carried hundreds of miles by a funeral train. It passed through more than a hundred cities, with formal…
The “Light of My Life”: World Metrology Day Sheds Light On Industry Advances
Ron Rode
Yesterday, May 20, 2015, we celebrated World Metrology Day. This is an annual commemoration of the signature by representatives of seventeen nations attending the Metre Convention, which was held on May 20, 1875. This convention set the stage for global acceptance and collaboration for “Metrology…

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