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Tiny Particles Could Help Verify Goods
MIT News
According to a 2013 United Nations report 2 to 5 percent of all international trade involves counterfeit goods. These illicit products—which include electronics, automotive and aircraft parts, pharmaceuticals, and food—can pose safety risks and cost governments and private companies hundreds of…
The Busy Kitchen: A Parable of Work in Process
Dan North
Once upon a time there was a restaurant. It was a good restaurant with a good reputation. It served quality food at a reasonable price. The service was excellent, and it became very popular. One day a group of diners came to the restaurant and started ordering food. Dish after dish they ordered,…
SOPs: Powerful Tools or Colossal Waste of Time?
Teresa Tarwater
When the topic of standard operating procedures (SOPs) comes up, most people immediately fall into one of two camps: lovers and haters. For every quality manager, auditor, process consultant, training director, and COO who views clear SOPs as the bedrock of efficiency and organizational success,…
Quality Beyond Manufacturing
Paul Naysmith
It was yesterday, a glorious sunny distraction of a day, and while alternately admiring the world outside my window and reading the latest issue of CQI’s Quality World, I came across a plea for help. In the letters section, a reader implored the editor to “help the large number of service…
Getting Unstuck
Matthew E. May
Everyone, in any endeavor, gets stuck at some point. All of a sudden, or so it seems, things aren’t going right. Or even going anywhere. Writers get writer’s block. Athletes suffer from losing streaks. Running a business is no different; what was working well yesterday isn’t working today. You…
Robot 101: Learning to Work With Humans
MIT News
With the advent of “inherently safe” robots, industrial designers are changing their ideas about the factory of the future. Robots such as ABB's Frida and the Baxter robot from MIT spinoff Rethink Robotics are working “elbow to elbow with people,” says Julie Shah, an assistant professor in MIT’s…
Five Phases of Your Role as Leader
Jack Dunigan
The expectation that leadership can be a singular role is unrealistic. We wear a lot of hats. We manage, we motivate, we correct, we monitor, we inspire, we facilitate, we coordinate, we focus, we bark, we growl, we whisper, we articulate, we define, and we execute. A couple of posts ago I wrote…
Can Project Management Support High-Growth Companies?
Russell Harley
Some people see project management as a roadblock to speedy delivery of critical projects. This is reinforced by the number of processes and documentation that can be involved in a project. After all, when a company is trying to meet market needs or break into trends, the last thing they need is a…
Laugh Your Way to the Top
Michelle LaBrosse
“Sometimes your joy is the source of your smile, but sometimes your smile can be the source of your joy.” —Thich Nhat Hanh My morning was what you could call “less than stellar.” Besides my neighbor’s car alarm going off intermittently throughout the night, I got up to discover my bike lock was…
FDA’s Discouraging Third-Party MDSAP
Grant Ramaley
Congress has mandated that every two years the FDA will have inspected nearly every medical device manufacturer on planet Earth that sells to the United States. This isn’t happening. Some have the illusory hope that the Medical Device Single Audit Program (MDSAP) will remedy this. There just aren…
Herding Teams With Psychology and Technology
Paul Leavoy
You’re a corporate quality director at a multisite enterprise with operations spread across the country or around the globe. At some point, you’re going to face the question: How do I keep my local quality leaders engaged, and on the same page? It’s a question we’d be excused for thinking is only…
Hand in Hand: Quality Management and Content Management
Mika Javanainen
It is human nature—people aiming for a goal typically look for the path of least resistance. And when staffing cutbacks and slashed budgets redefine “normal” modes of operation, it is only natural that employees are looking more fervently for efficiencies and ways to circumvent any process that…
What I Learned From Treating Childbirth As Failure, Part Two
Joel Smith
A couple of years ago, I wrote a blog post titled "What I Learned From Treating Childbirth as Failure" that conveniently ended up getting published the day before my daughter was born. You should read it first, but to summarize, it demonstrates how we can predict the odds of an event happening…
Four Green Technologies to Celebrate Earth Day
Lynda Chervil
Just as intended, the 44th annual celebration of Earth Day will prompt talk about our environment, our impact on it, and what we can do to better live in harmony with it. More of us are realizing that, if we all do what we can every day, collectively we will make a tremendous difference. People…
Misunderstanding ISO 9001
Dan Nelson
The process approach is a concept crucial to proper quality management. This concept is not new. In fact, it’s how ISO 9001 was designed to work from the very beginning. A process approach allows businesses to realize the full benefit of a management system by viewing and managing real processes…
Do You Know Who Your Customers Are?
Annette Franz
Do you really know who your customers are? Do you take a 30,000-foot view or a more granular, zoomed-in view in understanding and describing them? I did several workshops this week on personas and journey mapping. The two are intimately intermingled, and that’s an important point to remember. But…
What Could Go Wrong?
John Millican
What could go wrong? As an information security manager, I am often asked that question. But, there are two ways it is asked. The first is my preferred way. It is a genuine effort to identify and evaluate the risk associated with the item at hand. That is a conversation I want to have. That is a…
Making the Kids Connection
Mark Schmit
This is a story about U.S. manufacturing, honoring heroes past and present, and teaching children in ways that textbooks and rote regurgitation cannot. This is a story about why I am optimistic about the future. This is also a story about Kylan. He’s 8. Before I tell his story, though, I need to…
A Systematic Approach to Exploring Robust Design Concepts
Nick O’Donohoe
Wayward and capricious, the wind has long been used as a metaphor for constant change. Wind turbine engineers deal with that changeability every day, along with a host of other challenging factors. Turbines must operate in desert sandstorms and corrosive saltwater. The ambient temperature at the…
What Galileo Gave Shewhart
Dan Nelson
When we think of plan-do-check-act (PDCA), W. Edwards Deming might spring to mind… and Walter Shewhart, maybe Kaoru Ishikawa as well. But the thinking that results from PDCA today can most always be traced to Shewhart’s 1939 book, Statistical Method From the Viewpoint of Quality Control; these…
No Compromises: JILA’s Short, Flexible, Reusable AFM Probe
NIST
JILA researchers have engineered a short, flexible, reusable probe for the atomic force microscope (AFM) that enables state-of-the-art precision and stability in picoscale force measurements. Shorter, softer, and more agile than standard and recently enhanced AFM probes, the JILA tips will benefit…
PDSA… or Rock of Sisyphus?
Davis Balestracci
Critical thinking does not necessarily result from using a practitioner’s toolbox framed within a formal improvement structure such as Six Sigma, lean, lean Six Sigma, or the Toyota Production System. It’s very easy to get seduced by all the fancy tools, acronyms, and Japanese terminology—and…
How to Convince Your Boss to Try New Things
Scott Berkun
Status quo is a powerful beast. No matter the organization, once people are in powerful roles they tend to want to change as little as possible out of fear of losing that power. Despite all of their rhetoric about progress and change, most bosses are hard to convince to try new things. It’s human…
The Dangerous Lite Side of Mindfulness and Lean
Kevin Meyer
I’ll preface this article by saying that yes, I’m from crazy California. I eat granola with fruits and nuts in the morning, am vegetarian (well, pescatarian), dislike wearing shoes, and practice yoga. At least I don’t have dreadlocks—yet. So there—now you’re warned. I’m currently winging my way…
Just in Time Supports Inherently Safer Technology
William A. Levinson
In their article “Deconstructing Inherently Safe Technology,” authors Glenn Hess and Jeff Johnson warn of the risks that result from high inventories of hazardous chemicals, and cite four approaches to inherently safer technology (IST): 1. Minimize inventories of hazardous chemicals 2. Replace…

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