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Automatic Handling of Pressed Parts Through 3D Container Inspection
Sabine Terrasi
Robots do monotonous workflows and less pleasant, repetitive tasks with brilliance. Combined with image processing, they become “seeing” and reliable supporters of humans. They’re used in quality assurance to check components, help with assembling and positioning components, detect errors and…
Forging a Positive AI Mindset
Wael William Diab
Artificial intelligence (AI) is everywhere—and that’s something to marvel at. AI is powering everything from advanced web searches to social media recommendations and video game design. But it could do infinitely more. AI has the potential to revolutionize our societies and economies. Discussions…
Too Many Meetings, Too Little Time (to Work)
Guillaume Roels
In January 2023, Shopify deleted 12,000 recurring meetings from its staff’s calendars. The e-commerce firm also reinstated a no-meeting Wednesday policy. The idea wasn’t to prevent meetings from happening, but for staff to be intentional about them. In addition, it sent a clear message that it was…
Needed: A Few Good Men and Women
William A. Levinson
Valuable American manufacturing jobs were sent offshore under the dysfunctional belief that low-wage labor would result in lower product costs and higher profits. Although it may seem counterintuitive, manufacturers do better with high-wage workers who will acquire skills, follow work standards,…
A Startup’s Guide to the Product Development Journey
Chandrakant Isi, Francesco Rivalta
You’re in an early-stage hardware startup or a tinkerer in a toolshed with a product design set to shake up the market. Not sure how to turn your idea into a product? Here’s a step-by-step guide to the product development journey. From the initial design sketched out on paper to the final product…
Managerial Miscues: ‘The But(t) Sandwich’
Mike Figliuolo
Some people advocate giving good feedback before and after bad feedback. Doing so is actually harmful. Instead, good leaders deliver tough feedback directly. Every once in a while history repeats itself—and those who fail to learn from it are doomed to repeat it. This post is in the spirit of that…
Investing in Quality Training and Equipment
Kristopher Lee
A leader in asset integrity management and inspection services, Kakivik Asset Management recently held an intro to phased-array class at its Anchorage, Alaska, office. The training was attended by nearly two dozen ultrasound specialists and was conducted by Shane Walton from the University of…
How to Structure a Clinical Investigation Report Summary
Stephanie Hinton
If you’re conducting a clinical investigation of a medical device in a European Union member state, you will be required to submit a clinical investigation report (CIR) along with a summary of the CIR to that member state. The European Union Medical Device Regulation (EU MDR) lists this as one of…
Labor Wastage Day
Bruce Hamilton
I’ll admit it: After five decades watching U.S. companies turning to simplistic accounting tricks to remain profitable, I’m discouraged. I was a kid when I first discovered the Toyota Production System (TPS). My eyes were opened to the immense amount of waste in our production and business…
Aligning Incident Management With ISO 45001 Requirements
Stephanie Ojeda
The number of ISO 45001 certificates is growing fast, jumping 54% from 2020 to 2021, according to the ISO Survey. This occupational health and safety standard is especially prevalent in manufacturing, where managing safety incidents is a core concern from the perspective of protecting workers,…
Best Ways to Detect Anomalies in Pumping System Data
Emily Newton
Pumping systems are critical to many manufacturing operations. Consequently, any errors with this equipment can be costly. So, it’s important to catch oddities as soon as they occur. The internet of things (IoT) and artificial intelligence (AI) enable that kind of pump anomaly detection.…
Rabid Ferrets in the Corner... Give Them an Out
Mike Figliuolo
Stupid stuff is going to happen. Expect it. It’s part of our complex and highly interdependent world. People will make mistakes. A lot of them. Layer on top of that some incredibly politically charged cultures (for more on that subject see “Hot Heads and Karma”), and there’s an abundance of…
Manufacturing Day: Changing People’s Perceptions
NIST
Manufacturing Day, or MFG Day, has grown to mean many things since it was officially proclaimed in 2012. Some celebrate on the first Friday in October with an event at a manufacturing facility or a school. Others participate in a regional celebration at an events center. Some areas have a…
Scientists Discover Important Material for Semiconductors at the Surface
Oak Ridge National Laboratory
A team of scientists with the U.S. Department of Energy’s Oak Ridge National Laboratory (ORNL) has investigated the behavior of hafnium oxide, or hafnia, and its potential for use in novel semiconductor applications. Materials such as hafnia exhibit ferroelectricity, which means that they are…
When Assignable Cause Masquerades as Common Cause
William A. Levinson
The difference between common (or random) cause and special (or assignable) cause variation is the foundation of statistical process control (SPC). An SPC chart prevents tampering or overadjustment by assuming that the process is in control, i.e., special or assignable causes are absent unless a…
Outlookicide!
Mike Figliuolo
Meetings give me a rash. A really bad one. One that not even calamine lotion can soothe. The only things worse than meetings are reports. Standard daily reports, weekly reports, hourly reports. Reports on the status of reports. If I wasn’t already insane, these things would drive me insane. Take a…
Autonomous Robotic Welding
David Suttle
You often hear about self-driving cars and their levels of autonomy. When can drivers completely remove their hands from the steering wheel? This also applies to robots. How can robots become fully autonomous? What are autonomous robots? Let’s look at the levels of freedom for self-driving cars…
Future of Manufacturing: The Connected Worker as Partner to Robots and Machines
Eric Whitley
Manufacturing has come a long way from manual labor and assembly lines. The industry has evolved through various phases, from the Industrial Revolution to mass production, and now to Industry 4.0. Each phase has brought its own set of challenges and opportunities, shaping the way goods are produced…
Three Tips for Adding Flexibility to Your Medtech Manufacturing Supply Chain
Etienne Nichols
Supply chain management is crucial to any medtech company’s ability to deliver safe, effective, and high-quality devices to their customers. But as anyone in the industry can tell you, consistently getting the products and services you need to manufacture your devices is harder than it sounds. In…
Unify Your 3D Metrology Operations With a Universal Software Platform
InnovMetric
Today, manufacturing companies have sophisticated 3D measurement labs with portable and CNC coordinate measuring machines (CMMs), laser scanners, laser trackers, and digital gauges, and every brand of hardware uses its own software solution. When relying on multiple software programs, multiple…
SMART Launches Research Group to Advance AI, Automation, and the Future of Work
MIT News
The Singapore MIT-Alliance for Research and Technology (SMART), MIT’s research enterprise in Singapore, has launched a new interdisciplinary research group aimed at tackling key social and institutional challenges around the rise of artificial intelligence and other new technologies. The group,…
The AI Revolution Liberating Workers From the Office
Gleb Tsipursky
Many employees are asking, “Do we really need to go to the office?” as the leadership at major companies like Amazon, Apple, Disney, Starbucks, and JP Morgan mandate three or more days a week of office-based work. Employees are adamant that they are doing their jobs effectively at home, and data…
OEM Installers Can Eliminate Costly Mistakes and Optimize Performance
Del Williams
To move delicate products or powders, most processors do extensive homework before purchasing a tubular drag-cable conveyor to ensure that it meets their needs for function and price. After the purchase, the conveyor must be expertly assembled and tested to ensure smooth production startup and…
Quality and Productivity vs. Inflation
William A. Levinson
Inflation is a serious national issue. Credit agency Fitch Ratings just downgraded the U.S. credit rating—as in the “full faith and credit of the United States”—from AAA to AA+.1 This doubtlessly reflects the fact that our national debt exceeds $31 trillion, or almost $100,000 for every American,…
AR and VR: Game-Changers for Industry?
Chandrakant Isi
Apple’s Vision Pro announcement has sparked a renewed interest in the world of augmented reality (AR) and virtual reality (VR). Looking through the lens of industrial environments, these technologies have already made significant contributions in manufacturing, maintenance, and training processes.…

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