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Merging Science and Systems Thinking to Make Materials More Sustainable
Zach Winn
For professor Elsa Olivetti, tackling a problem as large and complex as climate change requires not only lab research but also understanding the systems of production that power the global economy. Her career path reflects a quest to investigate materials at scales ranging from the microscopic to…
Automate Your Quality Control
Creaform
As manufacturers transition toward Industry 4.0 to speed up production cycles and accelerate their time to market, they nevertheless continue to face many challenges, particularly with respect to automating quality control. Reducing costs drives the need for automated quality control Automating…
How to Lead Like a Coxswain
Mike Figliuolo
Anyone who has ever seen a crew team rowing down the river has likely wondered why one person is a passenger and everyone else in the boat is rowing like mad. It would seem the coxswain has the easiest job in the boat. It’s actually incredibly difficult, and my 16-year-old daughter (who is a…
Traceability in Calibration
Master Gage and Tool Co.
Calibration is essential in almost every facet of industrial processes. The calibration process verifies test instrument accuracy by comparison with recognized standards, and measurement validity hinges on one crucial concept: traceability. Traceability adherence ensures a continuous link between…
New 3D-Printing Materials and Faster Speeds With In-Process Monitoring
Ian Wright
Curing time is the Achilles heel of multimaterial 3D printing. Typically, a multimaterial 3D printer uses thousands of nozzles to deposit resins, which are then smoothed with a scraper or roller before being cured with ultraviolet (UV) light. As a result, this process is constrained by how quickly…
The Ugly Truth About Managing Design Controls on Spreadsheets
Etienne Nichols
At one point in my career, after managing design controls and risk management documentation, I decided to move on. When the day came to put in my two-week notice, I walked over to another engineer’s cubicle with the news. “From now on,” I said, “design controls are yours.” I’ll never forget the…
What Happens When Pro Coaches Get Cut From the Team?
Lee Simmons
Why are some pro sports teams perennial contenders while others can’t seem to get out of the cellar? Great players are essential, but that’s not enough. Often, the unheralded MVPs of a successful team are people who wear suits, not uniforms, to work. In his research, George Foster, the Konosuke…
NIST Team Develops Highest-Resolution Single-Photon Superconducting Camera
NIST
Researchers at the National Institute of Standards and Technology (NIST) and their colleagues have built a superconducting camera containing 400,000 pixels—400 times more than any other device of its type. Superconducting cameras allow scientists to capture very weak light signals, whether from…
Shedding Light on the Path to Dark Warehouses
Chris Caldwell
As the growth in fulfillment warehouses, e-commerce, and third-party logistics skyrockets, and unique customer demands evolve, more companies are exploring the concept of dark warehouses—fully automated, “lights-out” facilities that use intelligent, interconnected devices to operate without human…
Baldrige Resilience: Pathways to Manufacturing Careers
Dawn Bailey
During the recent celebration of Manufacturing Day, thousands of U.S. manufacturers showcased the realities of modern manufacturing to students as a way to inspire the next generation. The importance of this can’t be overemphasized. During the next decade, four million U.S. manufacturing jobs will…
The Battle Over Right to Repair Is a Fight Over Your Car’s Data
Leah Chan Grinvald, Ofer Tur-Sinai
Cars are no longer just a means of transportation. They have become rolling hubs of data communication. Modern vehicles regularly transmit information wirelessly to their manufacturers. However, as cars grow “smarter,” the right to repair them is under siege. As legal scholars, we find that the…
Hotheads and Karma
Mike Figliuolo
It’s not worth getting upset over little things (or even big things) at work. Being hotheaded gets you nowhere. Just know that karma eventually works everything out. Perspective and patience: It’s a challenge, especially in a lightning-fast business world filled with Type A’s, Cro-Magnons, and…
Scaling Up: Lessons From Amazon’s Growth
Gad Allon
Amazon’s incredible growth over the years has made it a textbook example of what it means for a business to scale, going from a scrappy startup in Jeff Bezos’ garage to a multinational corporation with more than 1.5 million employees. The retailer recently announced it’s hiring 250,000 full- and…
The Resistance Spot Welding Advantage
Chris Anderson
A cost-effective process that yields solid welds for long-term performance, resistance spot welding (RSW) remains a top joining method for a variety of structural parts. RSW was one of the first applications leveraged by robotics, and advances in robot hardware and software have enhanced it. With…
The Ultimate Guide to ISO 14155:2020 for Medical Devices
Jón Bergsteinsson
Clinical investigations play an important role in your journey of bringing a medical device to market. While the relevant standards are often perceived as difficult and complex, having a good grasp of them makes the process less confusing. Understanding ISO 14155:2020 is essential. It’s a guide to…
If You Don’t Read This, You’re Going to Die
Mike Figliuolo
Most companies fail due to dumb mistakes made by senior managers. The biggest mistake of all: a hubristic unwillingness to accept that there’s plenty you don’t already know. As we get more senior in our organizations, we get a lot smarter. Our wisdom grows. We understand the business better than…
The Return-to-Work Ultimatum Shaking Wall Street
Gleb Tsipursky
In an era when flexibility and autonomy are requirements, financial services leaders are ready to break the chains of traditional office norms. The results of a recent Deloitte and Workplace Intelligence survey make it clear: The future of the financial services sector is hanging in the balance,…
Ten Ways to Train Within the Industry
Phil Chadderdon
Workforce challenges these days are never-ending, not just for manufacturers but across the business spectrum. You have to be on top of your game to be successful building a talent pipeline, recruiting and hiring, onboarding and training, creating an engaging workplace culture, and promoting career…
How to Improve Biomed Technicians’ Quality of Life
Rob Moorey
Growing medical equipment inventories and increasing technical complexity are demanding more than ever from the clinical engineering teams responsible for maintaining clinical assets. Simultaneously, a shrinking talent pool of biomedical equipment technicians (BMETs) could lead to large staffing…
Puzzlement
Harry Hertz
I enjoy solving puzzles! I start each morning by doing at least two New York Times puzzles, Wordle, and Connections. My wife and sons and their spouses do the same, although not necessarily as part of their early-morning routine (except on weekends). We have a texting thread where we each report…
How to Improve Sheet Metal Inspection
Aymen Saidane
As the manufacturing world pushes toward the goal of zero-defect production, part inspection is critical. Sheet metal’s thinness, coupled with its susceptibility to warping, demands precision inspection—even the most minor deviations have significant implications down the line. This underscores the…
Printing a New Approach to Fusion Power Plant Materials
Poornima Apte
When Alexander O’Brien sent in his application for graduate school at MIT’s Department of Nuclear Science and Engineering, he had a germ of a research idea already brewing. So when he received a phone call from Professor Mingda Li, he shared it: The student from Arkansas wanted to explore the…
Surprise! You’re Fired!
Mike Figliuolo
Have you ever met someone who was fired from their job? I’ll bet you $50 they said, “Yeah, I never saw it coming.” For some reason, getting canned always comes as a shock to people. They’re clueless as to how bad they’re doing and how close to the door they are. Makes you wonder: Are you close to…
One Metal Fabricator’s Holistic Automation Strategy
Tim Heston
At Metalworks Inc.’s main plant in Lincoln, Nebraska, co-founders Rob Ernesti and Doug Swanson walked past a new punch/laser system being tested, complete with part removal and stacking automation. It’s one piece of a value stream dedicated to a family of parts. They next walked by a row of small…
Healthcare Management and ISO 7101
ISO
Healthcare administrators find themselves at the fore of a demanding and transformative field, where the pursuit of excellence in patient care is nonnegotiable. In a health industry landscape facing evolving regulations, escalating costs, and an increasing emphasis on patient outcomes, the need for…

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