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How Your Personal Relationships Impact Your Professional Ones
Roger Lehman, Julius Koh
Lucy felt hollow and dissatisfied. She was a star performer and had just helped her team clinch a large government deal that they had been working on for months. At the celebration that evening, Lucy was forced to put on a smile and a dynamic front. She had good relationships with her team members…
Lean Thinking 4.0
Robert A. Brown
Lean thinking has taken its rightful place in the effort to improve efficiency in manufacturing. However, it isn’t fulfilling its potential in many areas, most notably with knowledge workers. This is due to a fundamental flaw in how lean is presented and utilized. With a better constructed…
Five Costly Mistakes Applying SPC
Steve Daum
I have daily conversations with manufacturer plant managers, quality managers, engineers, supervisors, and plant production workers about challenges when using statistical process control (SPC). Of the mistakes I witness in the application of SPC, I’d like to share the five most prevalent; they…
How Your Bonus Affects Your Colleagues’ Behavior
Phanish Puranam, Sunkee Lee
When organizations change how they compensate employees they are embarking on a social experiment, whether decision-makers know it or not. The trouble is the vast majority of these experiments are conducted unscientifically, yielding results that can be misleading or inconclusive. The popularity…
Automated Precision Introduces New OT2 Core Wireless Laser Tracker
Automated Precision Inc.
(Automated Precision Inc.: Rockville, MD) -- Automated Precision Inc. (API) has introduced the new OT2 Core wireless laser tracker that utilizes wireless and controller-free laser tracker technology. “The OT2 Core is API’s response to the voice of our customers who want to have the high…
Replacing the Risk Priority Number
William A. Levinson
‘We’ve always done it that way” explains why many suboptimal and even obsolete methods are taken for granted. The range chart for statistical process control (SPC) is, for example, somewhat inferior to the sample standard deviation chart, and it is almost certainly a holdover from when all…
A New Spin on the ‘Stand in a Circle’ Exercise, Part 2
Bonnie Stone
18:37:21 In part one of “New Spin on the ‘Stand in a Circle’ Exercise,” I described how Taiichi Ohno, the creator of the Toyota Production System, used the “Stand in a Circle” exercise to help managers identify waste in their operations.  During this exercise Ohno would take a manager or student…
Risk-Based Thinking in Planning (6.0): Using the Business Operating System Approach
Chad Kymal
In the 1990s, Omnex worked with Ford Motor Co. to develop the Ford quality operating system methodology, which with maturity and broad experience has evolved into Omnex’s business operating system (BOS) process. The quality operating system promised and has delivered the following: • Cross-…
Inside Quality Digest Live for June 16, 2017
Mike Richman
The June 16, 2017, episode of QDL included my hot take on Hexagon’s ginormous user conference as well as interviews with two of our favorite guests, Chad Kymal of Omnex and Kelly Graves of Internal Business Solutions. Take a look: “Field Report: Hexagon Live 2017” I and more than 3,000 of my…
Putting Waste to Good Use
ISO
(ISO: Geneva) -- Wastewater irrigation is an economical and high-in-nutrients option for even the poorest farmers. But, if untreated, the consequences for our health and the environment can be catastrophic. Discover the techniques that could transform agriculture as we know it, offering perhaps…
Employee Motivation
Kelly Graves
What are the common mistakes managers make when trying to motivate employees? In this article, we’ll discuss these mistakes and some better strategies to successfully motivate employees. It’s human nature for managers to take the path of least resistance, and this often leads to making all…
Manufacturing Lessons from Space
Ryan E. Day
Sponsored Content Building airplanes and spaceships poses some of the most unique engineering and manufacturing challenges mankind has ever encountered. Fortunately, you don’t have to build rockets to benefit from rocket science. Manufacturers of most any product can improve their efficiency and…
A New Spin on the Ohno Circle, Part 1
Bonnie Stone
During the mid-1940s, Taiichi Ohno established the Toyota Production System, which is primarily based on eliminating nonvalue-added waste. He discovered that by reducing waste and inventory levels, problems get exposed and that forces employees to address these problems. To engage the workers and…
New System Allows Optical “Deep Learning”
MIT News
(MIT News: Cambridge, MA) --“Deep learning” computer systems, based on artificial neural networks that mimic the way the brain learns from an accumulation of examples, have become a hot topic in computer science. In addition to enabling technologies such as face- and voice-recognition software,…
What Do You Mean My Production Is Wonky?
Laurel Thoennes @ QD
You can be known as a hard worker and counted on to tie up loose ends, but fall behind when co-workers’ tasks are on hold until yours are complete, and you’re perceived as needing an attitude adjustment. What would you want to do? Place blame or work on a remedy? There is a solution: Personal…
What Do ‘Above’ and ‘Below’ Average Really Mean?
Davis Balestracci
My last column mentioned how doctors and hospitals are currently being victimized with draconian reactions to rankings, either interpreted literally or filtered through the results of some type of statistical analysis. Besides the potential serious financial consequences of using rankings in the…
Four Decision-Making Styles and When to Use Them
Jesse Lyn Stoner
Sometimes leaders make bad decisions or harm team morale by making autocratic decisions without involving others. And other times they waste their team’s time by unnecessarily involving them. How do you know when and how much to involve your team in decisions? Sometimes the answer is pretty…
How Will Real-World Evidence Affect 2017 FDA Guidances?
AssurX
The Advanced Medical Technology Association (AdvaMed) wants the U.S. Food and Drug Administration (FDA) to understand that medical device manufacturers need clarity on the FDA’s heightened focus on real-world evidence (RWE). Responding to the Center for Devices and Radiological Health’s (CDRH’s…
Finding Our Own Value—Growing by Understanding
Jim Benson
There are those days where your personal kanban is on fire. You’re in a state of flow and tickets are just moving right along. The days go by and you look at your “done” column… it’s full. Really, really full. The “done” tickets seem to swim. There are so many of them! You’ve been productive, but…
Juggling Balls
Barbara A. Cleary
In a 1995 interview, tech guru Steve Jobs posited that empires could crash and burn if the emphasis is on sales rather than on product. “Companies forget what it means to make great products,” he said. Instead, they direct resources to selling, rather than improving and innovating. If empires can…
ACSI: Wireless Competition Boosts Customer Satisfaction While Pay TV Fades
American Customer Satisfaction Index ACSI
Customer satisfaction with subscription television is down 1.5 percent to a score of 64 (on a 1–100 scale), tied with internet service providers for last place among 43 industries tracked by the American Customer Satisfaction Index (ACSI). New ACSI results show that wireless service is the only…
The Management and Employee Development Review
Mike Richman
One of the real joys of publishing Quality Digest is the opportunity it affords me to personally interact with and learn from our authors and contributors. These subject matter experts are leaders in their respective fields, and never fail to provide actionable insight into how to achieve lasting…
Taking the Step from Gemba Walks to Layered Process Audits
Mark Whitworth
Reading the Automotive Industry Action Group’s CQI-8 Layered Process Audit (LPA) Guideline, you might notice a line saying LPAs are “completed on site ‘where the work is done.’” For lean manufacturing experts, this specific quote might bring to mind gemba walks, a method where leaders observe and…
3D Research Is Smooth as Glass
The American Ceramic Society
Almost two years ago, Micron3DP demonstrated one of the earliest forays into 3D printing with glass. Just a few months later, MIT backed up glass’s place in the additive manufacturing realm and showed just how beautiful the possibilities were. Although intriguing, those early demonstrations were…
Inside Quality Digest Live for June 9, 2017
Dirk Dusharme @ Quality Digest
The June 9, 2017, episode of QDL looked at MEP program funding, nanoholograms, and banning laptops. Plus, we talked to Lolly Daskal about “leading from within.” MEPs are Essential to Rebuilding American Manufacturing Competitiveness Last month, President Trump submitted a “Skinny Budget” that aims…

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