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Crack Testing of Hypodermic Needles
Criterion NDT
(Criterion NDT: Auburn, WA) -- Doctors, hospitals, and individuals depend on the highest quality hypodermic needles to administer medicines and draw fluids. Unfortunately, 100-percent visual and/or water-leak test inspection of the needle tubing or finished product for microscopic cracks or…
Savvy Compliance Strategy Can Improve GMP
Sal Lucido
The compliance department’s primary function is to ensure that the company complies with all applicable regulations, rules, and laws. Regardless of the industry—life science, energy and utilities, or financial services—this is a universal mandate. As someone who serves customers across many…
We Must Get Dirty to Get Clean
Jon Miller
In a recent e-mail, a reader of my blog asked me, “How can we enhance top management commitment and involvement for implementing total productive maintenance (TPM)?” This is a great general question to ask during any effort to establish excellence, maintain excellence, or transform excellence…
Learning from Toyota’s Snafu
National Association for Healthcare Quality
The Toyota Production System and U.S. health care improvement share a long history. What lessons can health care leaders learn from Toyota’s recent production troubles? A few experts recently discussed this on WIHI, an audio program sponsored by the Institute for Healthcare Improvement (IHI). Here…
Does This Org Chart Make My Department Look Fat?
Jon Padfield
On the evening of April 14, I boarded a plane to London, where I was scheduled to teach a series of continuous improvement classes. The following morning, as my flight neared the United Kingdom, the pilot announced that our flight was being diverted to Brussels due to a cloud of volcanic ash…
The Droids We Build
Tripp Babbitt
I challenge myself each day to hear something different. Sometimes this is about education, liberals, conservatives, tree-huggers, or many other opinions and topics that counter my perspective. For me, this develops new perspectives on problems and issues that service organizations face, even if…
The Hidden Hazards of Undertrained Personnel
Michele DeMeo
A surgical technician prepares her back table for the next laparoscopic surgery. Instruments are removed from their containers and packages, and placed neatly on the back table. Chemical indicators show that sets and instruments are sterilized; the patient is prepped. The surgeon begins the…
Is the Part in Spec?
Donald J. Wheeler
During the past 20 years it has become fashionable to condemn measurement processes that are less than perfect. Yet the reality is that we must always use imperfect data. Given this fact of life, how can we ever know if a measured item is or is not within the specifications? Put another way, how…
Linking Improvement to Strategy
Stewart Anderson
I am often struck by a remark of W. Edwards Deming that the aim of a system must include plans for the future. As Deming wrote in The New Economics (Massachusetts Institute of Technology, 1994), “A system must have an aim. Without an aim, there is no system. The aim of the system must be clear to…
International Team Scans Entire Mount Rushmore in 3-D
Raissa Carey
It took Gutzon Borglum 14 years to complete the carving of Mount Rushmore, one of the world’s most iconic monuments. Sixty-nine years later, thanks to ground-breaking 3-D laser scanning technology, the granite sculpture of Presidents George Washington, Thomas Jefferson, Theodore Roosevelt, and…
Linking Improvement to Strategy
Stewart Anderson
I am often struck by a remark of W. Edwards Deming that the aim of a system must include plans for the future. As Deming wrote in The New Economics, “A system must have an aim. Without an aim, there is no system. The aim of the system must be clear to everyone in the system. The aim must include…
Are Values Back in Vogue?
(Academy Leadership Publishing: King of Prussia, PA) -- When news headlines trumpet story after story about fiscal mismanagement, unchecked greed, massive bankruptcies, and rampant downsizing, it’s hard to believe there’s any good news about the business world. Indeed, it’s almost impossible not…
Achieving the LIMS Promise
In the classic Aesop fable, “The Fox and the Grapes,” a fox desires some grapes hanging high overhead. When he is unable to come up with a way to reach them, he convinces himself that the grapes are probably sour and therefore not desirable anyway. “Sour grapes” has become an idiomatic expression…
Hearing (and Acting Upon) the Voice of the Market
R. Eric Reidenbach Ph.D.
Successful quality initiatives are based on understanding the true nature of “quality.” It resides in the minds of those who judge it and use it to make their purchase decisions—in other words, the market. Divorced from the market, quality or value has no real meaning. Uninformed definitions of…
The Office of Innovation
Some things never cease to amaze. We are meeting with the executive committee of a major global company, and we have just asked if innovation is one of their top strategic priorities. Their unanimous answer is “yes.” We then ask about their individual responsibilities. “Which one of you is the CFO…
Given Two Numbers, Only One Can Be Larger
Davis Balestracci
Customer satisfaction data resulting in various quality indexes abound. The airline industry is particularly watched. The April 10 Quality Digest Daily had an article with the title "Study: Airline Performance Improves" and the subtitle "Better on-time performance, baggage handling, and customer…
Compromised Training Programs Can Sabotage Quality
Paul Leavoy
If analysts are correct, the recent economic downturn may be slowing and even changing direction. The recession's effect on operations, however, has barely begun to manifest. Training budgets are typically the hardest hit when economic times are tough or corporate purse strings are pulled more…
Semantic Technology and the Health Care Revolution
Tony Shaw
A woman in Southern California’s Inland Empire, age 53, is suffering from an unidentified neurological disorder. It started as an odd numbness in her left arm, and now she feels an uncomfortable, persistent tingling and prickling pain from the bottom of her feet to the top of her eyebrows. She…
MIT Performs 3-D Scan of Record-Holding Electric Car
GKS Global Services
I n 2006, the Massachusetts Institute of Technology (MIT) kicked off a project called the Vehicle Design Summit (VDS), which today has grown into a large international consortium of teams from universities and innovative companies seeking, among other pressing global needs dealing with energy and…
Time To Shine a Red Apple for a Teacher
Bill Kalmar
A s the school year is winding to a conclusion, scores of children are anxiously awaiting the beginning of their summer vacation. I suspect that there are also an equal number of teachers preparing to clean out their desks and use the next couple of months to unwind and re-energize. The…
Leak Testing 101—Part 1
Jacques Hoffmann
Not too long ago, when you wanted a product to be leak-proof, you simply put it under water, made sure it didn’t bubble, and thereby concluded there were no leaks. Such “bubble testing” takes time and depends on the operator’s ability, making it totally inappropriate for the modern production…
Stand in a Circle, 5 Whys, and a Call Center
Pete Abilla
Some time ago, while consulting for a huge call center, I took a group of customer service agents for a little gemba walk and a quick activity to demonstrate a few lean fundamentals. What was scheduled for a 60-minute exercise turned out to be an experience that awakened the agents, several of whom…
25 Problems
Jamie Flinchbaugh
Managers get a lot of training on how to solve problems. They get no training on their role in problem solving. Many managers have come up through the ranks and it is most likely that their skill at solving problems and the knowledge gained from solving a lot of problems got them promoted into a…
A Guideline for Quality Accreditation in Hospitals
Leaders of quality assurance programs must be able to generate interest and commitment without burdening clinical and administrative staff with an activity they neither understand nor believe in. Hospital accreditation has been defined as “A self-assessment and external peer assessment process…
What the Gulf Oil Spill Has to Do With Drug Safety
Environmental Quality Corner with Ken Appel
At the time of this writing, inspectors from the Food and Drug Administration (FDA) are at work monitoring seafood safety in areas affected by the oil spill in the Gulf of Mexico. Finger-pointing continues and there is now talk on the news of criminal prosecutions. The full economic effect of the…

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