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Ten Tips for Maintaining Quality in a High-Mix Environment
When Henry Ford’s assembly line started rolling 100 years ago, it set the stage for controlling quality by using standardized components that virtually eliminated the manual fitting and reshaping of auto parts. Quality assurance in mass production has come a long way since then, but it remains an…
Visiting India: The Importance of Biomedical Research and Quality
As my busy and productive trip to India drew to a close, I had the opportunity for one final meeting and one last memory with a group of some of the country’s most extraordinary women. The occasion was a women’s roundtable in Mumbai, organized by the Confederation of Indian Industry (CII). It…
EQMS ID: Which One Is Right for You?
For years, LNS Research has been advising industry executives on the enterprise quality management software (EQMS) selection process. And for years, each executive that we speak with typically asks some form of this question: Which solution is best for my company? In reality, there’s no one-size-…
Chaos Can Be Productive
Rules are funny things. We like some of them because they make us feel protected, aligned, and perhaps operating on a fair playing field. We dislike them because they can protect us to the point of being smothering, align us to the point of being constraining, and fair to the point of being unfair…
Promises, Promises
The Center for Devices and Radiological Health (CDRH) will focus on encouraging medical device innovation and speeding clinical trials in the coming years, according to its 2014–2015 Strategic Priorities report released Feb. 5, 2014. To help encourage that innovation, CDRH says it’s going to work…
Robots for Small Manufacturers
Has robotics as a technology reached maturity and affordability for smaller manufacturers? It seems the answer is yes and no. Years ago future trends in manufacturing frequently imagined completely automated environments, and while that hasn’t entirely happened yet, last year the President’s…
Five Questions to Test Your Readiness for Project Approval
T his four-part series of articles is intended to guide your organization toward a truly holistic and integrated quality management system (QMS), and covers how to prepare it for quick capital approval. The operational synergies enabled by an integrated QMS are well-known from a quality…
University of Colorado Seeks Lead Project Consultant
(University of Colorado: Boulder, CO) -- The University of Colorado, Boulder, is looking for someone interested in a full-time position, with the passion to give back to the academic community and drive to be in on the ground floor of a game-changing initiative in public higher education. The…
Clean Up the Done Column
How do you know when to clean up your kanban’s Done column? When it’s full. When we showed our board to people in classes and on consulting engagements, the Done column showed that we were really, really productive. It was huge. It went on forever. Hundreds of completed tasks. So, how do we clean…
Journeys, Not Touchpoints
I named my blog CX Journey for a reason: to convey that the customer experience is just that, a journey. What does that mean? It means that, although it’s important to look at the individual touchpoints, moments of truth, interactions, and channels, it’s more important to remember the whole…
The Ghost of Walmart Future
It’s Saturday morning and Mrs. N. has a project for me: assembling her new bicycle. It has arrived in an imposing brown box, and I’m attempting to interpret the instructions. Looking over the variety of nuts, bolts, screws, and connectors in a little plastic bag, I’m performing a mental inventory…
Introducing a High-Temperature System for Electronics and Materials Test and Design
(inTEST Thermal: Mansfield, MA) -- A temperature control system for high-speed and high-temperature testing of components, sensors, and PCBs has been introduced by inTEST Thermal. The Thermostream ATS-750 delivers clean dry air from -90 to 300°C to support growing demands for testing electronics…
What It Takes to Succeed With Lean
As an engineer, my natural tendency is to look at things from the perspective of how something failed rather than why it worked (though in my writings about lean, I do both). However, the factors that cause failure are merely the antithesis of why things worked. With that in mind, I offer you…
Statistics and SPC
Students typically encounter many obstacles while learning statistics. In 44 years of teaching I have discovered some distinctions that help students overcome these obstacles. This article will remove some sources of confusion concerning the relationship between statistical process control (SPC)…
<em>The Great Work</em> and Six Sigma Commitment
I was reminded recently of the passing of Thomas Berry, one of the most eminent cultural historians of our time. His work and insight have been touchstones for me for the last 30 years. For me, the story starts in 1993 when my wife, Carole, and I were invited to help the folks in the North Simcoe…
Caring Robots Get the Green Light
From friendly Wall-E and helpful R2-D2 to the dystopian worlds of The Matrix and The Terminator, robots have captured our imagination and visions of the future for generations. But the time is fast approaching where interactions between humans and artificial intelligence become part and parcel of…
<em>Lei Parla</em> Project Management?
I continued to pantomime my intent as the Italian grocery clerk looked at me in complete confusion. My inability to communicate with this person was beginning to frustrate me. I mean, this is me, the person who was voted Queen of Charades by friends and family alike. How could he not understand I…
<em>Lei Parla</em> Project Management?
I continued to pantomime my intent as the Italian grocery clerk looked at me in complete confusion. My inability to communicate with this person was beginning to frustrate me. I mean, this is me, the person who was voted Queen of Charades by friends and family alike. How could he not understand I…
Finishing Feels Good
Yes, finishing feels good. When we complete tasks, we feel better than when we have a pile of incompletes just lying around. Incompletion creeps up on us, overloads us, and crushes us. The more we fail to complete our work or realize our goals, the more susceptible we are to hopelessness, doubt,…
The Four-Hour Black Belt
Let’s face it: Everyone isn’t cut out to be a belted Six Sigma guru, but everyone should know how to use key tools in the right order to solve the problems facing businesses. And they can’t wait months or years to get results; the marketplace moves too quickly. During the early 1990s, I attended…
Newsflash: Behavioral Benefits of 5S Are Clinically ‘Proven’
Larry Loucka, a close friend and colleague, recently pointed me to a Feb. 16, 2014, article in The Wall Street Journal (WSJ). Now, before you roll your eyes and give me the WSJ-isn’t known-for-getting-the-lean-thing-right look, hear me out. What the journal published is really, really good stuff—…
Is Your Company Prepared to File a Conflict Minerals Report?
Last year, as organizations grappled with the Securities and Exchange Commission’s conflict minerals rule, they focused on risks associated with supply-chain governance, big data and social media, and the costly due diligence required to ensure compliance with the rule. This year the focus will…
‘Private Caller’ Please Do Not Call
Many of us, I’m sure, have subscribed to the National Do Not Call Registry. Having done so we’re not supposed to receive calls from telemarketers. Unfortunately, the registry still allows calls from politicians, charities, survey companies, and organizations we may have done business with in the…
Lean Heresy
Let’s get rid of value stream maps. I can hear it now: “Why would you say such a thing? Value stream maps are great. We can’t see waste without them.” Precisely. Value stream maps have developed an outsized importance in relation to other types of basic information that one gathers when trying to…
Why FDA Supports a Flexible Approach to Drug Development
We all know that just as every person is different, so too is every disease and every drug. And so we weren’t surprised by the results of a new study published in the Journal of the American Medical Association. The study found that the FDA used a range of clinical trial evidence when approving…

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