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I live with a German national, who often tells me that we Americans spend way too much of our lives at work. He also frequently comments that we work much less efficiently than Germans do, during the increased time we’re at work.
Which reminds me—I need to pay my water bill online....
OK, I’m…
In the race to design smaller handheld devices and smartphones, a key factor is decreasing the sizes of components. As the demand for thinner and lighter microelectronic devices increases, manufacturers often are limited by how oddly shaped the energy sources must become to make them conform to…
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When engineers at Pratt & Whitney’s assembly operations in Middletown, Connecticut, set out to determine the final tolerances between a massive Airbus engine and its enclosing nacelle, they face the intersection of thousands of precisely designed dimensions.
Although most of…
When giant companies known for the quality of their products and services find themselves suddenly in the news due to massive recalls—think Volkswagen, Toyota, John Deere, Craftsman, or Chipotle—the first question to emerge often is: What went wrong?
Before jumping to the conclusion that quality…
Fly-fishing, one of my favorite hobbies, is a lot like process improvement. Here’s how: Fly-fishing seems very simple—you throw a line in the water and wait for dinner. Of course, it’s much more complicated than that because rainbow trout are clever; they won’t bite just anything.
You have to…
The holy grail of marketing—a universal predictor of customer behavior—may be closer than ever, thanks to recent advances in the field of neuromarketing.
Even at its best, traditional market research has built-in limitations. First of all, consumers may be biased or unwilling to reveal their true…
Sandia’s Engineering Sciences Center helped mark National Engineers Week with a contest, asking Sandians to complete the following sentence: “You know you’re an engineer when… .” The contest drew dozens of endings for the sentence, and Sandians voted on which they liked best.
Barbara Lewis won…
Finding the right balance between how you handle success and failure makes a tremendous difference in the motivation level of your team members. There are some simple techniques for celebrating success and dealing with failure. Apply them and you’ll find your team is happier and more effective.…
There’s plenty of noisy disagreement about the state of healthcare, but when you look beyond the controversies, a great deal of common ground exists.
Many agree that the way we’ve been doing things is wasteful and inefficient, when healthcare should be delivered as efficiently and effectively as…
Happy belated Pi Day! No, not pie day, Pi Day, which was last week. Pi is that Greek character you’ve heard of but aren’t quite sure what the big deal is. Pi is the ratio of a circle’s circumference to its diameter. As yawn-inducing as that may sound, it’s an important ratio because pi is the same…
It’s no surprise that multinational companies have complex global supply chains. What’s less obvious is how to simplify supply-chain processes and arrive at a lean, consistent, reliable, and cost-effective solution. One global leader, ITT Corp., has taken on this challenge with the help of Ultriva…
Medical implants and spacecraft can suddenly go dead, often for the same reason: cracks in ceramic capacitors, which are devices that store electric charge in electronic circuits. These cracks, at first harmless and often hidden, can start conducting electricity, depleting batteries or shorting…
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Most of us have heard of a backward way of completing a task, or doing something in the conventionally wrong order, described as “putting the cart before the horse.” That’s because a horse pulling a cart is much more efficient than a horse pushing a cart. This saying may be…
An overwhelming majority of organizations have inadvertently created an “us vs. them” culture. They turn much of their focus and many of their resources away from serving the customer and instead direct them toward fighting one another and vying for power. Or they have given up and are just “doing…
With medical devices ranging from simple needles to life-saving high-tech implants, ensuring the highest possible level of safety is one of the industry’s greatest priorities. Here, as the chair of the ISO technical committee for quality management and related general aspects for medical devices,…
Last weekend, as I was clearing clutter, I found a copy of H. G. Wells’ The Time Machine. As I thumbed through it, I recalled that Wells, in his future world, describes man’s descendants as evolving into two distinct species: the Eloi and the Morlock. The Eloi live in an Eden-like setting where…
Sometimes when authors try to make a technical concept more understandable, it’s simplified but unfortunately, less accurate.
For example, when the developers of Six Sigma wanted to explain control charts and process capability analysis, they needed to include how the signal can be separated from…
If you are going to be a leader or hold a leadership position, there’s one quality you absolutely require to be successful. You need to be a seeker.
A seeker is someone who is always searching. Seekers bypass mediocrity and are not content to settle for the status quo. They search for excellence…
As happened with most every metrologist I know, I fell into metrology (the science of measurement) quite by accident. My degree was in chemical engineering, and I was probing the world around me to see what kind of work was out there for someone with my skills and interests. I learned of an…
Detroit recently hosted The North American International Auto Show. It’s an exciting event for consumers who want a sneak peek at what’s on the horizon in the automotive industry: energy efficiency, new gadgets, enhanced comfort, and of course, the latest paint colors and special-effect finishes…
One of the more enjoyable discussions I’ve seen on the Internet recently has to be about what to do with the quality manual. A common question is, “So what do I call this thing I put all the procedures in, now that we can’t have a quality manual?” It’s part of the panic brewing among quality…
Bundled payments. Volume-to-value. Cost accounting. Process improvement. Patient engagement. Population health. Organizational leadership. These are more than just the newest industry buzzwords: They’re the trends that will compel the healthcare industry to transform its business model. They will…
Out-of-control gas prices reported in the news have our attention. Nearly every media outlet, from the small-town daily news to The Wall Street Journal, has a gas price story on a weekly basis: “Gas Prices Are Plunging,” and “How Low Will Gas Prices Go?” It’s news when they rise and news when they…
The other day, I visited a retail outlet of a wireless services provider to get information about its international roaming packages. The company has a few thousand outlets nationwide; they’re called “relationship centers” staffed with half a dozen employees who try to up-sell products and…
Objective auditing has always been a challenge, and this is especially true now for ISO 9001:2015 audits. To better meet customer expectations, fundamental changes have been introduced to the standard to address current business realities and advancements in technology. Much of the responsibility…