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Solid Design Enterprises Case Study
DATRON Dynamics
Every CNC machine purchase begins with a need and the inspiration to grow. Recognizing the value in his ability to design and manufacture customer products in-house, Clint Caldwell of Solid Design Enterprises (SDE) wanted to put his extensive manufacturing background to work and move beyond his…
NIST Demonstrates New ‘Primary Standard’ for Measuring Ultralow Pressures
NIST
A vacuum chamber is never perfectly empty. A small number of atoms or molecules always remains, and measuring the tiny pressures they exert is critical. For instance, semiconductor manufacturers create microchips in vacuum chambers that must be almost entirely devoid of atomic and molecular…
Deriving the Success Run Theorem
Harish Jose
The success run theorem is one of the most common statistical rationales for sample sizes used for attribute data. It goes in the form of: Having zero failures out of 22 samples, we can be 90% confident that the process is at least 90% reliable (or at least 90% of the population is conforming). Or…
Modernizing Food and Beverage Manufacturing
Chanakya Gupta
The food and beverage industry is currently growing at 8.7% and is projected to be worth $8.9 trillion by 2026, according to Research and Markets’ 2022 report on the global food and beverage market. This growth presents opportunities and challenges for manufacturers, many of which must modernize…
Measuring Up: Kibble Dynamic Force Reference
NIST
Static force, such as the weight of a person standing motionless on a bathroom scale or the force that an office full of equipment exerts on a high-rise floor, can be easily determined using scales, balances, load cells, and the like because static force doesn’t change over time. It’s…
First Article Inspections: What Engineers Need to Know
Ian Wright
It’s been a long and arduous road, but you’re almost ready for that first production run. You made it through supplier selection, your designs and production processes have been finalized, preproduction is finished, and now there’s just one more hurdle to clear: first article inspection (FAI).…
The Eye of the Beholder: How Lighting Affects Our Color Perception
Megan King
If you’ve ever tried on clothing at a store only to have it look completely different at home, you know how much our eyes depend on lighting to help us see colors. We also all interpret colors a little differently, even with the same lighting. Remember the social media controversy over the color…
AI-Assisted 3D Printing: Insights on Emerging Trends and Technologies
Chandrakant Isi
Additive manufacturing (AM) and AI are two of the most exciting fields in technology today. 3D printing has revolutionized manufacturing and design, allowing for the creation of complex objects with ease. Meanwhile, AI tools such as ChatGPT, MidJourney, Stable Diffusion, and Resemble have shown…
What is LADAR?
Automated Precision Inc.
As industries around the world work to make their process and products not only automated but also autonomous, there has been an explosion in the use of detection and ranging systems during the last 20 years. Detection and ranging systems date back to radar systems that were developed during World…
Fifteen Questions to Ask QMS Software Vendors in the Medical Device Industry
Etienne Nichols
Amedical device company is expected to deliver innovative, life-changing devices while ensuring compliance and achieving true quality. This task bears loads of responsibility—all of which must be kept and documented within your quality management system (QMS). A QMS contains everything that…
Quality Control for Liquid Dispersions of 2D Materials
National Physical Laboratory
Graphene and related 2D materials have the potential to disrupt technologies such as energy storage devices, composites, and electronics through their exceptional material properties. Depending on the material, these can include properties such as high electrical conductivity, high mechanical…
Laser-Based Method Could Help Scientists Discover Puncture-Resistant Materials
NIST
A bullet piercing the protective armor of a first responder, a jellyfish stinging a swimmer, micrometeorites striking a satellite—high-speed projectiles that puncture materials show up in many forms. Researchers constantly aim to identify new materials that can better resist these high-speed…
Manipulating Multiple Lasers on a Single Chip
NIST
Researchers at the National Institute of Standards and Technology (NIST) have developed chip-scale devices for simultaneously manipulating the color, focus, direction of travel, and polarization of multiple beams of laser light. The ability to tailor those properties using a single chip is…
API and Siemens Bring Measurement Speed and Automation to Graz
Automated Precision Inc.
Siemens-Mobility’s factory in Graz, Austria, is a development center and manufacturing plant for high-tech bogies, an important component of the global rail vehicle industry. Whether bogies for streetcars, locomotives, passenger coaches, or high-speed multiple units, the Siemens Mobility World…
Finally: Quality Tools Are Becoming More User-Friendly
Ian Wright
‘I have a cellphone that doesn’t behave like a phone: It behaves like a computer that makes calls. Computers are becoming an integral part of daily life. And if people don’t start designing them to be more user-friendly, then an even larger part of the population is going to be left out of even…
Fine-Tuning Automotive Parts to Boost Performance
InnovMetric
Pratt Miller was founded in 1989 by Gary Pratt and Jim Miller. Their aim was to create a world-class engineering company that could take automotive-based programs all the way from concept to reality. Since then, Pratt Miller has become a respected industry leader, providing automotive and…
Automatic Visual Inspection of Rigid Endoscopes
Silke von Gemmingen
Rigid endoscopes are used in medical diagnostics and therapy to examine body cavities and hollow organs, and to perform minimally invasive procedures. To avoid risks for patients and medical staff, it’s essential that the devices function perfectly. Reliable quality testing is intended above all to…
Studying Food Safety Through Measurement
Melissa Phillips
The levels of contaminants in our food supply are, generally, decreasing. That’s the good news. But we still need to measure those contaminants and make sure our food is safe. And measuring tiny things (and big things) is what we do best here at NIST. In our food safety program, we’re studying all…
Developing In-Line Quality Control of Advanced Materials for Net-Zero Applications
National Physical Laboratory
Graphene and related 2D materials (GR2Ms) could help reduce greenhouse gas emissions from the production of advanced materials. Using GR2M nanoplatelets in applications, such as reinforcing concrete or improving battery performance, will require a dramatic increase in GR2M production. As production…
NIST Scientists Develop Novel CT Scan Device for Integrated Circuits
NIST
Researchers at the National Institute of Standards and Technology (NIST) and their colleagues have developed a novel tabletop device that takes three-dimensional X-ray (CT) images of integrated circuits. The highly detailed scans produced by the prototype device inspect the billions of electrical…
Motion-Control Technology Aids Precision Automotive Manufacturing
Aaron Heinrich, MetalForming
In metal stamping, especially in critical automotive applications, sometimes it’s not enough simply to close the control loop. Traditional control algorithms rely on eliminating an error between what is happening—as indicated by feedback from system sensors—and what should happen. High-speed motion…
OC Curve and Reliability/Confidence Sample Sizes
Harish Jose
I’m looking at a topic in statistics. I’ve had a lot of feedback on one of my earlier posts on OC curves and how one can use them to generate a reliability/confidence statement based on sample size (n), and rejects (c). I provided an Excel spreadsheet that calculates the reliability/confidence…
All About Portable CMM Arm Accessories
Scott Knoche
A very popular version of the coordinate measuring machine (CMM) is the portable CMM “arm,” not to be confused with the “robotic arm” or simply, robot—as it is called in the factory automation world. Robots are motorized, machine-driven devices that have tube segments connected by articulating…
Researchers 3D-Print a Miniature Vacuum Pump
Adam Zewe
Mass spectrometers are extremely precise chemical analyzers that have many applications, from evaluating the safety of drinking water to detecting toxins in a patient’s blood. But building an inexpensive, portable mass spectrometer that could be deployed in remote locations remains a challenge,…
How to Use Particle Traps to Monitor Environmental Cleanliness
Peter Büscher
Over the past few months, I’ve covered the common sampling techniques used in technical cleanliness inspections. So far, I’ve taken a closer look at the washing method, direct liquid filtration, and tape lift sampling. Now I’ll discuss the particle trap method. What is the particle trap method?…

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