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Inventions: Fabric That "Sees"
Imagine a soldier's uniform made of a special fabric that allows him to look in all directions and identify threats that are to his side or even behind him. In work that could turn such science fiction into reality, MIT researchers have developed light-detecting fibers that, when woven into a web…
Niederegger Relies on Mettler Toledo for Its Quality Management
Mettler-Toledo
(Mettler-Toledo Inc.: Columbus, Ohio) -- Marzipan has its origins in the Orient, where it was served at the caliph's table as a special delicacy, and for a long time in Europe, marzipan could only be enjoyed by the elite such as crowned heads, princes, and ladies of court. Today, Niederegger…
Niederegger Relies on Mettler Toledo for Its Quality Management
Mettler-Toledo
(Mettler-Toledo Inc.: Columbus, Ohio) -- Marzipan has its origins in the Orient, where it was served at the caliph's table as a special delicacy, and for a long time in Europe, marzipan could only be enjoyed by the elite such as crowned heads, princes, and ladies of court. Today, Niederegger…
The Quality Cycle in a Precision 3-D Scanning Process
David DeVowe
With the proliferation of 3-D scanning technologies, many options are available for obtaining an electronic 3-D file of a scanned object. The quality of results varies widely. Of those that have experienced poor results, some complain about the accuracy of the data. Others have voiced concern over…
Benefit from Using Documenting Calibrators
For process manufacturers, regular calibration of instruments across a manufacturing plant is common practice. In plant areas where instrument accuracy is critical to product quality or safety, calibration every six months—and even more frequently—is not unusual. However, the final step in any…
Using Ultrasound to Locate Low Level Leaks in Heat Exchangers
Ultrasonic leak detection has been used for a variety of applications ranging from energy reduction by locating compressed air leaks to quality assurance inspections, such as locating wind noise and water leaks in automobiles. The secret to success is to understand the nature of what type of leak…
Automated Inspection and Gauging Improves Quality and Reduces Cost
Phillip Smith
Automated inspection and gauging systems can help companies to improve overall product quality and grow their business while reducing manufacturing costs, helping them to become more competitive in this difficult business climate. Whether they are producing automotive, medical, consumer, or…
Photogrammetry and 3-D Assembly
Gary Johanning
Three-dimensional (3-D) assembly refers to the use of high-accuracy, in-place, 3-D coordinate measurement devices for the digital assembly of parts. This process is often referred to as computer-aided manufacturing (CAM) or gaugeless manufacturing. Whatever the name, 3-D assembly is replacing…
Large-Scale 3-D Metrology Highlighted at Upcoming CMSC
Dirk Dusharme @ Quality Digest
Investing in capital equipment always involves an analysis of the return on investment (ROI), but never as much as during a recession. The question this year is often, "Our company is already tightening its belt, is this equipment going to help us save a lot of money in a relatively short time…
Advances in Measurement Tools: Portable CMMs
Robert Sanville
There are several different tools available for the measurement and inspection of parts and products. The specific application often determines the best choice as each tool has its own benefits and drawbacks. Over the years, these tools have become more advanced to keep up with improved quality…
Laser Scanning Boosts Speed of Rapid Manufacturing
Larry Carlberg
You have a carefully crafted clay prototype made by a top design artist. Each detail is exquisite and you want to make sure every last one is molded into the finished article. Contact measurement isn't an option, because the piece is too complex and too malleable for touch probes. You need…
Good Limits From Bad Data
Donald J. Wheeler
Some authors recommend that you have to wait until you have the range chart “in control” before you can compute the limits for the average chart or the X chart. Why this is not true will be the subject of this column. To illustrate the issues we will once again use the NB10 data. The 100 values are…
Reverse Engineering a Blimp Fan Blade
Geomagic
Besides the fact that it flies, an airship—better known as a blimp—has about as much in common with other aircraft as a whale has with fellow sea creatures. Among a blimp’s unique design elements are custom fan blades used to cool its engine. The fan blades were especially problematic for…
How Laser Trackers Work
Bob Bridges Ph.D.
Many industries, including the automotive and aerospace industries, must precisely measure the three-dimensional features of large objects. An increasingly popular way to do this is with the laser tracker, a device first introduced in the late 1980s. As its name suggests, the laser tracker…
Attitude is Everything
David C. Crosby
The most important element in producing a quality product or service is the attitude of the people doing the work—not only the worker—but the attitude of all levels of management. Employee attitude about the product, about the work, about the boss, and about the company will pretty well determine…
Can You Twitter Your Way to Performance Excellence?
Dale Hershfield
Twitter is the latest new thing. Want to follow John McCain or Al Gore throughout their day? Easy. Just sign up to receive their tweets. While their tweets may provide insights, or just entertainment (Ashton Kutcher and 50 Cent also tweet), does Twitter have value for business management? The…
Part Tracking Keeps Suppliers/Customers Happy
Mark Symonds
It’s no secret to anyone, anywhere, that we’re experiencing a global business challenge, especially in manufacturing. One could argue that for too long, manufacturers in the United States have been complacent and indifferent to signs of market change, steadily losing market share to offshore…
It’s Time for a New and Innovative Approach to SPC
Steve Daum
With several generations of statistical process control (SPC) technology under our belts, it may be time to rethink how we apply SPC in the 21st century.  Basic techniques have been practiced since the 1930s.  Some companies will soon be able to say, “we’ve been practicing SPC for 100 years.”…
The Power of Observation, Part 1
James Odom
Charles Kettering, the famous inventor, once said: “A problem well stated is a problem half solved.” This implies that a good portion of problem solving should be devoted to a thorough understanding of what’s going on before any corrective action steps are taken. In many cases, too much time is…
Technology White Paper: Laser Line Scanning
FARO
Laser line scanning is ideal for non-contact measurement applications - including inspection, cloud- to-CAD comparison, rapid prototyping, reverse engineering, and 3-D modeling. Laser line probes use a triangulation process to find the position of objects in space. A high performance laser diode…
Using Air Gauging to Measure Taper in Orthopedic Device Manufacturing
(Mahr Federal: Providence, Rhode Island) --­ Tapers play an important role in orthopaedic devices. Most hip and knee implants use tapers because they provide good alignment and can be "locked" into position. In manufacturing these devices, the control of taper and size determines how well an…
3-D Vision for Process Monitoring in Assembly Operations
Walter Pastorius
Assemblers of large objects, such as automotive bodies, have strongly recognized the need to continually improve processes to enhance dimensional integrity of assemblies, maximize customer aesthetic perception, and optimize product performance.   Implementing laser sensors for dimensional…
Integrating Ultrasonic Data Collection and Analysis with iGPS Scanning System
SURVICE Metrology was recently awarded a U.S. government research grant to improve upon the current methods used to measure and repair damage to composite materials associated with next-generation aircraft. The problem is that current ways of measuring and repairing damage (as a result of…
Verisurf Software Helps Vought Aircraft Increase Production
CMSC
Technology is changing the face of aerospace manufacturing and quality assurance. No place is that change more welcome and dramatic than at Vought Aircraft Industries Inc. in Hawthorne, California. According to Paul Evans, quality assurance lead, changes in processes and systems at his…
Registration for CMSC 2009 Is Now Open
Robert Clem
Hello readers, and welcome to the latest issue of CMSC World, which is packed with the latest news and features in the metrology arena. Registration for CMSC 2009 in Louisville, Kentucky, is now open! As most of you know, this year is an historical landmark for the CMSC. In two months, the…

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