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Using Automated Metrology in Manufacturing
Manufacturing Automation Systems LLC
In today’s global manufacturing markets, the need for accurate measurement has moved well beyond micrometers, gauges, and calipers. That’s why manufacturers are replacing manual metrology tools with fully automated systems. But what is automated metrology? Automated metrology, sometimes called 3D…
The Relationship Between Maintenance and Reliability
Bryan Christiansen
People often use the terms maintenance and reliability interchangeably. However, they are two separate concepts. Although there is some overlap, their scope and focus are quite different. Understanding those differences, as well as how each concept affects the other, is a necessary step for…
$5 Million Grant Establishes Center to Advance Robotics in Poultry Processing
Fred Miller
Researchers in Arkansas and two other states will be using a $5 million grant to increase use of artificial intelligence and robotics in chicken processing to reduce waste in deboning and detect pathogens. The grant from the U.S. Department of Agriculture’s (USDA) National Institute of Food and…
LADAR: Full Aircraft Inspection
Daniel Croft
As the aviation industry continues to evolve, the need for advanced technology to perform aircraft inspections is important. One such technology is noncontact scanning, which is becoming increasingly popular for full aircraft inspections. Given the extreme forces to which aircraft are subjected…
Developing In-Line Quality Control of Advanced Materials for Net-Zero Applications
National Physical Laboratory
Graphene and related 2D materials (GR2Ms) could help reduce greenhouse gas emissions from the production of advanced materials. Using GR2M nanoplatelets in applications such as reinforcing concrete or improving battery performance will require a dramatic increase in production. As the production of…
Which Inspection Method Works Best?
Keith Irwin
Many times per week we’re asked, “Is X-ray or CT the correct inspection method for my project?” The answer, of course, isn’t always straightforward. This article will highlight some strengths and weaknesses of each method. The subject for inspection is a carbon fiber board with inclusions…
Direct Liquid Filtration for Particle Analysis
Peter Büscher
This article will focus on a sampling method that is commonly used to analyze fluid: direct liquid filtration. Simply put, direct liquid filtration is a sampling technique used to determine the particles present in a liquid. In direct liquid filtration, the liquid with suspended particles is…
Innovative Sensor Stops Milk Losses in Dairies
Bo Ingves
Rising costs from inflation and increased focus on reducing carbon dioxide emissions make product loss management more important than ever in dairy plants. One major reason these losses occur is because timings or other process parameters are set incorrectly, causing a lot of valuable dairy product…
How Digital Twins Could Protect Manufacturers From Cyberattacks
NIST
Detailed virtual copies of physical objects, called digital twins, are opening doors for better products across automotive, healthcare, aerospace, and other industries. According to a new study, cybersecurity may also fit neatly into the digital twin portfolio. As more robots and other…
Understanding the Challenges and Solutions When Measuring Small Forces
Henry Zumbrun
Small-force measurement is crucial for many applications, such as testing materials, monitoring biomedical devices, and studying the behavior of cells and molecules. In this article, we’ll explore the challenges of measuring small forces and the solutions that are available to address them. There…
Revolutionizing American Manufacturing
Katie Rapp
A major focus of the current administration is revitalizing American manufacturing as new technologies are changing the way things are made. Manufacturing Extension Partnership (MEP) director Pravina Raghavan recently appeared on Government Matters TV, where she discussed how MEP National Network…
Digital Twin Technology: Future of Patient Healthcare
Trupti Dhere
The healthcare industry is known for rapidly adopting advanced technologies that offer improved treatment for various diseases. Consequently, digital twin technology in healthcare has gained popularity during the past few years, owing to the range of advantages it offers. Digital twin technology…
Process Verification vs. Process Validation
Etienne Nichols
In a highly regulated industry like medical technology, manufacturing processes must undergo either process verification or process validation to ensure they’re consistently producing the correct result. The question is, which one should you use? Verification and validation are two different…
The Do’s and Don’ts of Air Gauging
Anil More
It’s been decades since air gauging came into existence, and many changes and refinements have been made over the years. It has proved itself as a reliable and accurate method of gauging parts, particularly in cases of close tolerances and fine finishes. Its high accuracy, simplicity, and…
NIST Improves Flagship Device for Measuring Mass
Jennifer Lauren Lee
In a brightly lit subterranean lab at the National Institute of Standards and Technology (NIST) sits a room-sized electromechanical machine called the NIST-4 Kibble balance. The instrument can already measure the mass of objects of roughly 1 kilogram, about as heavy as a quart of milk, as…
Unpacking the ‘Black Box’ to Build Better AI Models
Adam Zewe
When deep-learning models are deployed in the real world—perhaps to detect financial fraud from credit card activity or identify cancer in medical images—they are often able to outperform humans. But what exactly are these deep-learning models learning? Does a model trained to spot skin cancer in…
How Does Work From Home Measure Up?
Mark Hembree
When I started working from home in 1998, it wasn’t by choice. I was writing for a major record label that decided—in so many words—that I was like a painting that didn’t go with the furniture. (Fine. Know what you get when you play New Age music backward? New Age music.) My panic-stricken…
Producing World-Class CMMs in a Smart Factory
Belinda Jones
The worldwide pandemic presented unique challenges for every manufacturer in the United States. Hexagon’s Manufacturing Intelligence division was no exception. While its factory operations team has always pursued continuous improvement, the disruptions and slowdown related to the pandemic offered a…
NIST’s Researchers Look Ahead to High-Tech Trends in 2023 and Beyond
NIST
As 2022 draws to a close, we ask NIST’s senior researchers to look ahead to the new year and beyond. They research topics that affect all of us, from indoor air quality to cybersecurity. So we ask our fellows, “How will the technology you are working on today affect society in the years to come?”…
Waterjet Technology Solves Quality Engineers’ Material Cutting Woes
Nisan Lerea
Quality assurance and quality control (QA/QC) are a continual part of any manufacturing process. No matter how many times your factory has executed the same procedure, you must regularly perform quality checks to maintain the same quality level of your process. Quality control on a manufacturing…
The Top Seven PCB Inspection Methods
Emily Newton
The demand for printed circuit boards (PCBs) will only increase until a superior technology comes of age. The global market for PCBs could rise to $72.3 billion by 2026. PCBs have become essential everywhere, from infrastructure to consumer products. The overwhelming demand for PCBs for the…
Equipment Calibration: The What’s, Why’s, and How’s
Bryan Christiansen
An important part of production is to carefully monitor and control temperature, speed, volume, weight, or mass. To ensure these measurements are always accurate, manufacturers need to calibrate their equipment and instruments regularly. Devising a proper equipment calibration schedule can be a…
MIT Engineers Develop Low-Cost Terahertz Camera
David L. Chandler
Terahertz radiation, with wavelengths that lie between those of microwaves and visible light, can penetrate many nonmetallic materials and detect signatures of certain molecules. These handy qualities could lend themselves to a wide array of applications, including airport security scanning,…
Color Measurement for Metal Packaging Manufacturers
Tim Mouw
Metallized substrates such as two-piece metal packaging are expensive to produce, and they make print color-control challenging. Although many in the metal decorating sector are hesitant to embrace color measurement, it’s the fastest, most accurate, and cost-effective way to produce consistent…
To Break New Ground With Frequency Combs, NIST Plays With the Beat
NIST
An improvement to a Nobel Prize-winning technology called a frequency comb enables it to measure light pulse arrival times with greater sensitivity than previously possible—potentially improving measurements of distance along with applications such as precision timing and atmospheric sensing. The…

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