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3 Rules of 3 for Successful Communications
Mike Figliuolo
For as many words as we use, we’re terrible communicators. Voicemails are jumbled streams of consciousness. Emails are “text bombs” with no rhyme or reason. Presentations are nothing but crippling piles of slides. But don’t worry—here are three rules of three to make your communications clearer,…
How to Avoid FDA Warning Letters
William A. Levinson
According to the U.S. News & World Report article “FDA Warns Sanofi of Manufacturing Irregularities at Key Facility” (Jan. 23, 2025), the pharmaceutical company Sanofi received a U.S. Food and Drug Administration warning letter “stating that FDA inspectors found irregularities with the facility…
Effective Maintenance, Repair, and Operations
Bryan Christiansen
The cornerstone of efficient industrial and facility management, maintenance, repair, and operations (MRO) cover all activities related to equipment maintenance, procurement, upkeep, and inventory management. This includes spare parts, consumables, lubricants, cleaning supplies, safety equipment,…
If It Ain’t Broke…
Donald J. Wheeler
For many hundreds of years, “If it ain’t broke, don’t fix it” has summarized the predominant approach to process operation. From the physician’s admonition to do no harm, to the slightly more positive aphorism that the squeaky wheel gets the grease, there is a common theme of differentiating…
How Primacy of Purpose Can Make Your Strategy Successful
Mike Figliuolo
There’s an old army saying, “No plan survives first contact with the enemy.” I’m sure some Navy or Marine guy out there will attribute this comment to their branch of service, but to be clear, it came from the Army. Actually, the original of this paraphrased quote is widely attributed to Prussian…
Tired of Chatbots? Here’s How They Could Improve
Angie Basiouny
Chatbots are everywhere. A fast-growing communication channel for brands, AI-powered chatbots are being deployed by companies to handle everything from booking travel to refunding purchases to helping shoppers choose the right outfit. When done right, they can drive sales and provide positive…
Kintsugi Leadership: A New Frame for Quality, Resilience, and Trust
Akhilesh Gulati
In today’s competitive manufacturing landscape, resilience is the new quality. And one of the most powerful lessons in resilience doesn’t come from a factory—it comes from an art form. In the Japanese tradition of kintsugi, a broken ceramic bowl is not discarded or disguised. It’s repaired—…
AI Agents: The Future’s Here
Satyajit Shinde
So here’s the deal: We’ve all been hearing about AI for a while now, but things have recently kicked up a notch. AI agents aren’t just some futuristic concept. They’re showing up everywhere—from your online shopping cart to hospital reception desks. And they’re not just answering questions or…
If You Want Your Company to Grow, Fish for Whales
Mike Figliuolo
You can’t get big without thinking big right from the start. As an entrepreneur starting a business, it’s easy to see yourself as “the little guy.” If you do, you’ll forever stay the little guy. Too many times I’ve seen entrepreneurs name their companies after themselves (e.g., Tom Jones, LLC).…
Leaders Can Shrink the Labor Gap, But Investment Is Needed
Chris Chuang
As a technology leader, I must admit that making the right investment in new innovations has its challenges. It’s easy to get caught up in the grandiose potential solutions offer, become overwhelmed by the setup, and struggle with employee adoption. For the last decade, I’ve worked with human-…
Mastering the 8D Problem-Solving Methodology
Stephanie Ojeda
Every day, quality leaders face a variety of production and process issues. Although some problems are easy to fix, others require deeper investigation, such as using a 5 Whys analysis or fishbone diagram. But then there are the stubborn, recurring issues that can lead to quality issues, increased…
The Rashomon Effect: Seeing Quality Through a Wider Lens
Akhilesh Gulati
When we step into a complex organization—whether in manufacturing, healthcare, or finance—we often find ourselves navigating a sea of competing truths. Everyone seems certain they see the problem clearly. Yet somehow, solving it feels harder than it should. Why? Often, it’s not the facts that…
Mastering Occupational Safety
ISO
Occupational health and safety (OHS) is often brushed aside as a checkbox exercise—something assigned to compliance officers or forgotten in day-to-day operations. But this mindset comes at a cost. Every year, millions of people suffer injuries, illnesses, or worse, simply because their workplace…
10 Ways a Smart Boiler System Can Improve a Manufacturing Plant
Simon Soloff
Boiler systems are a critical element of many manufacturing plants because they serve as a reliable source of heat and steam to power various processes. In today’s production environment, energy efficiency has become a crucial factor for manufacturing facilities aiming to reduce operational costs.…
A Better DMAIC
Donald J. Wheeler
Define, measure, analyze, improve, control, goes the mantra used to carry out improvement projects in many companies. In various books, these steps get slightly different interpretations. But the overall outline is still characterized by DMAIC. This article will show a proven way to simplify and…
A Career in Industry and Baldrige
Harry Hertz
In an earlier blog, I introduced you to Arnie Weimerskirch, a former vice president of corporate quality at Honeywell and the former chair of the Baldrige Judges Panel. I recently had lunch with him and learned how he got involved with the Baldrige Program and how it influenced his career. I think…
How to Ensure Your Team Uses Gen AI Effectively
Gleb Tsipursky
In a rapidly evolving technological landscape, generative artificial intelligence (gen AI) has emerged as a transformative force, reshaping industries and redefining operational paradigms. It offers unprecedented opportunities for organizations to enhance efficiency, innovation, and competitiveness…
How Leaders Can Overcome Resistance to Change
Mike Figliuolo
Nobody likes change. I know if you do anything that changes my routine in the morning, my whole day is whacked. We all hate change. Heck, most of us hate getting change at the grocery store because of all those coins. As a leader, though, your job is to get others to want to change. Getting other…
Environmental Factors in Industrial Hygiene Equipment Calibration
CIH Equipment
Industrial hygiene equipment plays a critical role in ensuring workplace safety by monitoring airborne contaminants, noise levels, and other hazardous conditions. However, accurate readings depend on regular industrial hygiene equipment calibration to maintain precision and compliance with…
Semiconductor Equipment Manufacturing
Cadrex
The semiconductor manufacturing industry is undergoing rapid transformation driven by technological advancements, increased demand for AI and electric vehicle (EV) chips, and geopolitical shifts. Needless to say, the semiconductor industry and the companies that fabricate the equipment used in the…
Embrace the Pivot
Adam Grant
Nano Tools for Leaders—a collaboration between Wharton Executive Education and Wharton’s Center for Leadership and Change Management—are fast, effective tools that you can learn and start using in less than 15 minutes, with the potential to significantly improve your success and the engagement and…
Tabletop Factory-in-a-Box Makes Manufacturing Education More Accessible
Stefanie Koperniak
For more than a decade through a collaboration managed by MIT.nano, MIT and Tecnológico de Monterrey (Tec), one of the largest universities in Latin America, have worked together to develop innovative academic and research initiatives with a particular focus on nanoscience, nanotechnology, and,…
Shaping Future Innovators
Creaform
Hawthorne High School of Manufacturing & Engineering in Los Angeles is not your typical high school program. Led by program coordinator Lucas Pacheco, it’s a hub where young minds are immersed in advanced manufacturing and engineering design courses. With a hands-on curriculum covering multi-…
Will Gen AI Steal Our Humanity?
Gleb Tsipursky
Generative AI (gen AI) is fundamentally transforming industries, reshaping the way professionals innovate, create, and solve problems. These systems, capable of generating text, images, music, and complex solutions, aren’t just tools—they’re catalysts for a paradigm shift in the professional and…
10 Ergonomic Steps to Prevent Strain and Injury in the Warehouse
John O'Kelly
Warehouses are the backbone of supply chains, ensuring that goods move efficiently from suppliers to consumers. However, the physical demands of warehouse work—heavy lifting, repetitive motions, and prolonged standing—can take a toll on employees, leading to fatigue, injuries, and long-term strain…

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