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Risk Management in Lean Manufacturing
Kevin Price
In the world of risk management, maintenance of mission-critical equipment drives priorities and budgets. It is the ultimate test of proactive maintenance and smart decision making. Managing assets that “cannot be allowed to fail” is more than an emotionally charged mandate that forces managers…
Why Aren’t There Electric Airplanes Yet?
Venkat Viswanathan, Shashank Sripad, William Fredericks
As electric cars and trucks appear increasingly on U.S. highways, it raises the question: When will commercially viable electric vehicles take to the skies? There are a number of ambitious efforts to build electric-powered airplanes, including regional jets and planes that can cover longer…
U.S. School Districts Currently Carry More Than $400 Billion in Debt
Amadou Diallo
At James Lick High School the slate-gray Chromebooks are ubiquitous. Rolling cabinets stocked with dozens of the laptops sit in classrooms where teachers assign them to students for everything from researching hereditary DNA to writing essays. In this majority-Latino school of 1,100 students, 84…
Five Reasons Quality Failures and Safety Incidents Still Happen
Shobhendu Prabhakar
Someone recently asked me why quality failures and safety incidents continue to occur despite organizations communicating their quality and safety visions to the workforce, developing and implementing quality and safety management systems, and campaigning day in and day out about quality and safety…
Brodie International Uses FARO QuantumS ScanArm to Save Time, Reduce Scrap, and Satisfy Customers
Ryan E. Day
Brodie International provides liquid flow-meters and equipment for the petroleum and industrial markets. The company specializes in producing high-precision meters and valves that are used in the custody transfer of petroleum products. The challenge Brodie products involve components with complex…
Low Marks for Performance Reviews
Chris Woolston, Knowable Magazine
Companies spend millions of dollars and burn countless hours conducting performance reviews and devising checklists to assess their employees, and business scholars have studied the issue with great urgency and intensity. The results so far? By all available evidence, formal attempts to rate…
Zontec Releases Synergy 1000 And Synergy 1000+ Versions 10.0
Zontec
(Zontec: Cincinnati)-- Zontec Inc., a worldwide leader in statistical process control (SPC) software that improves manufacturing quality, has announced the availability of Synergy 1000 and Synergy 1000+ v. 10.0. The Synergy 1000 and Synergy 1000+ products are part of an entire suite of Zontec SPC…
Raising the Bar With Aerospace Standards
Ronda Culbertson
The AS9100 family of standards has completed very important updates, raising the business management quality bar again for aerospace and defense suppliers and OEMs. The transition to the new standards caught quite a few organizations somewhat flat-footed; particularly with the emphases on risk…
Blockchain: What It Is and How It Can Help Manufacturers
Steven Brand
How do you know if your election vote is really counted? How do you know the person you’re chatting with online really is who they say they are? And how do you know if a product you purchase has really met quality standards? These three scenarios may not seem like they have much in common, but…
Keeping Customers Happy Despite Rising Tariffs
Bill Laverty
Operations management plays an important role in the manufacturing process, but similar to a stage crew at a theater, operations managers do all their best work behind the scenes. The best operations managers strive to go unnoticed, and why shouldn’t they? A seamless supply-chain process should…
Avoid Startling Statistics
Harry Hertz
Recently I’ve seen some startling statistics from Gallup and Glassdoor about employee and customer engagement. I hope those statistics do not represent data from any organization you or I associate with. The actions of senior leaders, as well as setting the right focus on employees, can prevent…
Marposs Announces Helium Leak Testing Solutions for EV Battery Systems
Marposs
(Marposs: Auburn Hills, MI) -- Marposs, a world leader in measurement and process monitoring technologies, has announced the availability of its HeTech helium technology nondestructive leak testing machines for battery systems used in electric vehicles. These machines help identify the presence of…
Top Three Mistakes Advertisers Make With Online Advertising
Who’s minding the store? Wait, where is the store? These days as often as not, it’s riding around in customers’ pockets in the shape of their smart phones. Brick and mortar outlets, along with the advertising strategies that go with them, simply won’t translate literally into the digital landscape…
How QA Consulting Saved a Software Project
Boris Shiklo
About 10 years ago, software testing was perceived as the only possible quality assurance (QA) measure for software, according to the World Quality Report 2018–2019. However, QA has since outstepped these boundaries. The QA process now implies that all stakeholders have a direct interest in…
Data Show How American Mothers Balance Work and Family
Alexandra Killewald, Xiaolin Zhuo
Almost 70 percent of American mothers with children younger than 18 work for pay, but motherhood remains disruptive for many women’s work lives. American women earn almost 20 percent less per hour than their male peers, in part because women disproportionately take responsibility for raising…
What to Make of FDA’s Secret Cache of Device Adverse Events
AssurX
Last month an investigative report revealed that the U.S. Food and Drug Administration (FDA) has millions of “hidden” serious injury and malfunctions reports on medical devices. According to the report from Kaiser Health News, “Since 2016, at least 1.1 million incidents have flowed into the…
Bad Bosses: Dealing With Abusive Supervisors
Chris Woolston, Knowable Magazine
More than a decade has passed, but Mary Mawritz can still hear metal-tipped tassels flapping against leather loafers—the signature sound of her boss roaming the halls of his real estate company. “Whenever I heard that jingling, I would get sick to my stomach because I knew he was approaching,” she…
One Statistical Paradigm to Rule Them All?
Adam Pintar
Now, if you’re familiar with either statistics or J.R.R. Tolkien, I know the title grabbed your attention. And if not, don’t worry; all will become clear in time, but I’ve always wanted to reference The Lord of the Rings in a title (and scientific papers provide little opportunity for that).…
Exact Metrology Educates Middle School Students
Exact Metrology
(Exact Metrology: Cincinnati) -- On March 28, 2019, Exact Metrology was among several companies who came to Latonia Elementary Career Day. This event was meant to introduce students to a variety of careers in health, law, manufacturing, engineering, technology, and other fields. Fifth-grade…
Eliminating the Digital Divide in Life Sciences, Part 2
Matthew M. Lowe
Despite the life science industry’s infatuation with modernity and trend chasing, even its most forward-thinking organizations have struggled to fully digitize and integrate their operations. Yet, while the industry lags behind most other sectors in implementing business-streamlining digital…
Why Standards Matter
Brian S. Smith
Throughout my career, I have been a member of several trade organizations. I believe that standards have meaning, in every field. When I become a member of an organization, I endeavor to learn as much as possible. For example, I belong to ASQ (American Society for Quality). I enjoy having…
Planning for Lean
Ryan E. Day
Most of us have heard of kaizen—continuous improvement of philosophy and methodology. In business, this involves all employees working to improve a company's processes to lean it out, to run with less waste. But most of us who are familiar with kaizen think of it as something you do. Especially, we…
Vision Engineering Launches Groundbreaking Technology at Control
Vision Engineering Ltd.
(Vision Engineering: Woking, UK) -- Vision Engineering will today unveil a revolutionary, globally patented, digital 3D stereoscopic display technology at the Control trade fair in Stuttgart, Germany. Vision Engineering’s Deep Reality Viewer (DRV) creates stereo, high-definition 3D images without…
When Are Instruments Equivalent? Part 2
Donald J. Wheeler, James Beagle III
Last month we provided an operational definition of when measurement systems are equivalent in terms of bias. Here we will look at comparing the within-instrument measurement error between two or more systems. Once again we must emphasize that it makes no sense to seek to compare measurement…
Responsibility Beats Accountability
Jim Benson
We need to hold people accountable. I invite you to just look at that sentence for a minute. I hear it in every organization we work with. Every. Single. Time. Look at the sentence. Now, consider for a moment, why you would say it. Go on. Accountability models rarely do root cause analysis…

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