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Build a Better Light Switch, and People Will Use It
Stanford News Service
People are more likely to conserve energy if it’s easy to do. Knowing this, students working on Stanford’s entry in the Solar Decathlon green-building competition have redesigned household mainstays to make reducing energy and water consumption a cinch. When Stanford students began designing…
Quality, Process Improvement, and Uncomfortable Truths
Alan Nicol
Engineers speak a different language. My fellow engineers will label me a traitor for confessing this, but it’s true. Of course, engineers use the same regional language as everyone else, but the words themselves have meanings that are specific to engineers and that are different than everyone…
GM Recalls 114,000 Taveras—and 50-Plus Executives
Knowledge at Wharton
General Motors has joined the list of multinationals in the hot seat in India. In one of the largest vehicle recalls in the country, GM recalled more than 114,000 Tavera sports utility vehicles produced between 2005 and 2013 due to issues related to emission standards. But, as it turns out, there…
Avoiding a Lean Six Sigma Project Failure, Part 1
Carly Barry
Read part two here. Failure. Just saying the word makes me cringe. And if you’re human, you’ve probably suffered through and overcome at least a couple failures. But when it comes to lean Six Sigma projects, there’s really nothing worse than having your entire project fail. Sometimes these projects…
We Need a Moore’s Law for Medicine
MIT News
Moore’s Law predicts that every two years the cost of computing will fall by half. That’s one reason why tomorrow’s gadgets may be better, and cheaper, too. But in American hospitals and doctors’ offices, a very different law seems to hold sway: Every 13 years, spending on U.S. healthcare doubles…
Survey: CFOs Weigh In on Affordable Care, Employee Retention
Duke University
Chief financial officers (CFOs) throughout the United States are concerned by several risks on the horizon—including an overvalued stock market, interest rates that are expected to jump, and a shift toward temporary and part-time workers driven by the Affordable Care Act, and overall economic…
Hospitals and Suppliers: Become a Partner of Choice
Gallup
Hospitals are facing ever-increasing pressure to evaluate and cut costs. This isn’t surprising. Medical supplies represent as much as 30 percent of an average hospital’s total operating expenses. Regulatory and economic changes, and initiatives such as value-based purchasing, are also pushing…
Fast Food: Henry Ford vs. the SEIU
William A. Levinson
The Service Employees International Union (SEIU) is supporting strikes by fast-food workers who want $15 an hour. According to Workers’ World, “Most earn the federal minimum hourly wage of $7.25 or close to it. They are demanding that McDonald’s, Burger King, Wendy’s, Yum Brand, and their other…
How to Understand a Measurement System Analysis
Rick Haynes
Measurement system analysis of uncertainty is one topic in lean Six Sigma training that is too often ignored or under-taught. I believe that it is under-taught because most instructors have never used or understood it. Therefore, this column will dive deep into what it is and why you should learn…
Cracked
Bruce Hamilton
According to the U.S. Department of Agriculture’s Egg-Grading Manual, “Checks [aka “cracks’”] are an unavoidable problem in the marketing of eggs because eggs cannot be assembled, graded, packed, transported, and merchandized without some breakage.” Unavoidable. That’s the standard, I guess. The…
Rising Up, Aiming Down
Tommaso Sgobba
During the past two years, almost at regular intervals, we hear news about the failure of a Russian rocket launch. A few weeks ago, on July 2, 2013, a three-stage Proton-M took off from Baikonour Cosmodrome. The rocket started veering off course right after leaving the pad, deviating from the…
The New Face of Automation
Renishaw
Conroe Machine is doing what most machine shops only dream of: hard-turning a family of parts around the clock in an unmanned cell that operates a “self-controlled” process. The company is proof that the dream is achievable for any shop ready to use the talents of today’s automation experts to…
More to Beware About Tukey Control Charts
Donald J. Wheeler
Last month’s column, “Beware the Tukey Control Chart,” generated several questions of a fundamental nature that deserve expanded answers. These questions and their answers will be considered here. Interquartile ranges The Tukey control chart uses the interquartile range or IQR to characterize…
New Guidance Offers Clarification on IDE Requirements
Michael Causey
School bells have sounded the death knell of summer across the land. But as we’ve noted before, the U.S. Food and Drug Administration (FDA) didn’t take much time off to enjoy surf and sand. The agency capped a busy season last week by issuing a new guidance aimed at investigational review boards (…
Makers Helping Teachers
ShopBot Tools
(ShopBot) -- During the New York Maker Faire, which will run Sept 21–22, 2013, ShopBot and 100kSchools.org will be selling some very cool, flat-packed digitally fabricated furniture at the ShopBot booth to help support our friends at the Makery and the free teacher workshops they run in New York.…
Flowgistics
Umberto Tunesi
I’m a fan of logistics, and as many kids do, I love water, too. I’m fascinated by how rivers move, how underwater streams move, how winds move. I’m fascinated by any kind of stream, even intangible, process-based ones. I do understand the necessity of dams, of course, but I don’t agree that they…
Defining Quality: An International Challenge
Matthew Barsalou
It seems like every few years somebody, somewhere around the world asks, “What is quality?” or “What does quality mean?” I recently had the opportunity to make my own attempt at addressing this question when it was asked by the Deutsche Gesellschaft für Qualität (German Society for Quality).…
Keeping a Brand Promise
Gallup
It’s wrong to intentionally make a promise you can’t keep. But it seems that too many companies are making this mistake, and it’s hurting their customer relationships. When Gallup surveyed more than four million customers, it found that one in five actively disengaged customers feel that the…
How Do You Measure Better on the Shop Floor?
Creaform Inc.
When coordinate measuring machines (CMMs) first came on the scene in the 1960s and 1970s, parts and work pieces were measured by well-trained inspectors in clean rooms and labs far from the shop-floor hubbub. In these controlled environments, cantilever-style (and eventually, bridge, gantry, and…
What We Don’t Know About Chemical Accidents
Karl Stephan
The April 17, 2013, fertilizer-plant explosion in West, Texas, that killed 15 and demolished a good part of the town was only the most recent of a number of accidents involving hazardous chemicals that have happened in Texas over the years. Home to a large number of refining and petrochemical…
HxGN: Live on Location
Hexagon Manufacturing Intelligence
(Hexagon Metrology: North Kingstown, RI) -- Join Hexagon’s Live On Location event to learn the latest on SpatialAnalyzer, Leica Automated Solutions, PC-DMIS Touch, and much more. This three-day event will be held Oct. 9–11, 2013, at the Hexagon Metrology Precision Center, 250 Circuit Dr., in  North…
Air Conditioner ‘Evolves’ in Novel NIST Study
NIST
Played out on a computer over hundreds of generations, a survival-of-the-fittest programming method adapted by National Institute of Standards and Technology (NIST) researchers has spawned, of all things, the design for a more efficient rooftop air-conditioning system. The evolutionary tack…
Give ’Em What They Want, Not What They Think They Want
Ryan E. Day
‘This 3/8-in. corded drill/driver features a 4.5-amp motor that offers up to 1,500 rpm for powerful drilling and driving in a variety of materials. The variable-speed trigger helps you match the speed to the application, while the lock-on feature enables continuous drilling and helps to reduce…
Analytics, Analysts, and ‘Purple People’
Technics Publications
(Technics Publications: Bradley Beach, NJ) -- Imagine spending a day with top analytical leaders and asking any question you want. In The Secrets of Analytical Leaders (Technics Publications, 2012), Wayne Eckerson illustrates analytical best practices by weaving his perspective with commentary…
Breaking Badly
Stacey Jarrett Wagner
In March 2013, a Manufacturing Leadership Council survey was conducted by Frost & Sullivan with 226 manufacturers. The survey’s intent was to understand manufacturers’ current workforce strategies, ask about future strategies, and observe key trends. Specifically, the authors wanted to know…

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