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An Introduction to Statistical Process Control (SPC)

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One of the key ideas in lean manufacturing is that defects should be detected as early as possible.

How to Improve New Product Introduction (NPI) in Three Steps

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How can industrial and manufacturing enterprises achieve better new product introduction (NPI), a critical element of operational excellence?

The One Rare Leadership Skill

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In 2006 I was at a presentation by a world leader in quality (WLQ) who has been singing W. Edwards Deming’s praises since the late 1980s and even does the famous red bead experiment as part of some of his plenaries.

Lessons From Mt. Stupid

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A few years ago, I was asked to conduct a workshop, deliver a keynote, and chair a three-day conference on manufacturing process excellence in Europe, produced by the Process Excellence Network (PEX

Five Problems With Data in a Data-Intense World

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As a quality professional, you’ve probably heard the famous quote from W. Edwards Deming, “In God we trust; all others bring data.” Thanks to technological advancements in our industry, data exist more abundantly than ever.

DOE Is Primarily a Research Tool, Not a Production Tool

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You’ve set aside Sunday afternoon to bake some cookies, but you discover you have run out of eggs. Your partner in marital bliss has gone out and taken the car.

Where <em>Poka-Yoke</em> and Cybernetics Meet

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Today I’m looking at design from a cybernetics viewpoint. My inspirations come from cybernetics and design theorists Ross Ashby, Stafford Beer, Klaus Krippendorff, Paul Pangaro, and Ranulph Glanville.

An Integrated Management System Is Like a Good Cocktail

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Management system implementation reminds me of the advice my gym instructor gave when I first enrolled at my local health club: “Losing weight doesn’t happen in one day and with crash diets,” he said.

People Are Increasingly Interrupted at Work, but It’s Not All Bad

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An email pops up on your screen. It’s a client sharing a project update. A Slack message appears. It’s your boss asking a question. A text alert beeps. A colleague wants to know if you will be attending a meeting.

Seven Proven Tips for Modernizing Your Organization’s Policy and Procedure Communication

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Throughout our 30-year company history, we have witnessed over and over how clearly communicated systems, standard operating procedures (SOPs), and policies can transform business results.

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