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Food Safety Auditors’ Red Flag: No Documented Issues
Lisa Lupo
Companies aren’t perfect, and neither are the people who work for them. Since this is a fact rather than a judgment, it’s reasonable to expect errors in manufacturing and process management. When an audited company continues to show a flawless record for, say, a food-safety audit, chances are it…
Problem Solving Is More Than Discovering a Solution
John Schultz
Problem solving is much more than arriving at an elegant solution. It is a twofold progression that includes problem resolution and solution implementation. Six Sigma and process improvement methods are examples of this sequenced approach to developing and deploying a remedial action that improves…
Just-in-Time Supply Meets Domino Effect
Taran March @ Quality Digest
Story update 4/13/2011: We corrected a misquote regarding who first said, “As goes GM, so goes the nation.”Every day, it seems, business as usual gets a bit more unusual. I’ve been haunting the news portals and blogs, curious to see how experts are viewing potential supply shortages following the…
Simple, Brilliant, Error Proofing at the Amazing In-N-Out Burger
Mark Graban
I was in Los Angeles on Tuesday, and I had a little extra time on my way to the Burbank airport, which meant a rare treat—lunch at the famed In-N-Out Burger. I don’t mean to be that guy who tweets what he eats, but my lunch is pictured at right. The main picture I wanted to share is a simple…
The Chicken or the Egg: Six Sigma and Lean
Joseph A. DeFeo
How many times have you heard, “Lean is in and Six Sigma is out” from a colleague? The funny thing about this is that I used to hear the same thing 23 years ago. Only then it was, “Lean is in, and quality improvement teams are out.” Little has changed since then. Everyone is looking for a simple…
Hey, Ms. Auditee: Did Mickey Mouse Do Your Root Cause Analysis?
Miriam Boudreaux
In my March 24th column, I discussed how you should handle audits that point out a minor or "Mickey Mouse" nonconformance. In this column, I am going to look at this from the auditor’s point of view, when it’s obvious that the auditee did not take a nonconformance seriously and didn’t bother to do…
Does Your Cycle Time Have a Weight Problem?
Mark R. Hamel
Understanding a process’ cycle time is extremely important, especially in the context of takt time. In a mixed-model environment, cycle time can be a bit less straightforward. That’s where weighted averages may make sense. Weighted-average cycle time, also known as “average weighted cycle time…
CMM Measures Very Large Wind Energy Components
Birgit Albrecht
TVL (Toeleveringsbedrijf van Landuyt) in Wetteren, Belgium, has been finishing transmission housings for wind turbines for the past several years. When the company began, production numbered about 2,000 housings, which doubled by 2008, and its annual capacity continues to grow with each passing…
UK Television Program Uses 3-D Scanning to Reveal 13th-Century Castle
Digital Surveys Ltd.
The United Kingdom’s Channel 4 flagship television program Time Team, which has been uncovering the archaeological mysteries of the British Isles since 1994, has used 3-D laser scanning technology to create high-definition fly-through animations around Mont Orgueil Castle in Jersey. Mont Orgueil…
Unification: The Key to Improving Organizational Culture
Angelo Lyall
Story update 4/07/2011: A reference to Rick Nash was changed to John Forbes Nash. In 1776 Adam Smith claimed that the best result comes from everyone in the group doing what’s best for themselves. During the early 1950s, John Forbes Nash revised Adam Smith’s claim and stated that the best result…
Metrology-Assisted Steel Profile Cutting for Wind Turbine Components
Birgit Albrecht
Dutch company HGG specializes in steel profile cutting. It manufactures bevel-cutting machines particularly suited for processing large components. EEW, a German manufacturer of wind turbine components, placed an order with HGG. It needed to manufacture foundation structures (also…
Xinjiang Goldwind Goes 3-D with Leica T-Probe
Birgit Albrecht
Globally, wind power generation has increased more than fivefold since 2000. With the global trend toward limiting CO2 emissions and numerous governmental programs subsidizing or financing wind power generation, its share of global power generation is set to experience substantial growth in the…
Killing Time: How to Manage Interruptions
Danita Johnson Hughes Ph.D.
Read this. It won’t be a waste of time. Time gets lost. People kill time. Time flies. It gets wasted. Time weighs heavy on our hands. We spend time. Time passes. It drags on or it hurries by. Those behind bars are said to be doing time. Sometimes, we have no time left; we’re out of time.…
Collecting Accurate Laser Data
Tracker Handbook by Art Kietlinski
As a senior applications engineer, one of my tasks is to train customers to correctly operate a laser tracker. This month, I would like to share with you some common in-field experiences and issues that I encounter with those who use a laser tracker on a day-to-day basis. With more than 20 years…
How Measurement Error Affects the Four Ways We Use Data
Donald J. Wheeler
Measurement error is generally considered to be a bad thing, and yet there is very little written about how measurement error affects the way we use our measurements. This column will consider these effects for four different uses of data. But first we need to describe how to characterize…
How Measurement Error Affects the Four Ways We Use Data
Donald J. Wheeler
Measurement error is generally considered to be a bad thing, and yet there is very little written about how measurement error affects the way we use our measurements. This column will consider these effects for four different uses of data. But first we need to describe how to characterize…
The Conference Board Consumer Confidence Index Declines
The Conference Board
The Conference Board Consumer Confidence Index, which had increased in February 2011, declined in March. The index now stands at 63.4 (1985 = 100), down from 72.0 in February. The Present Situation Index improved to 36.9 from 33.8. The Expectations Index decreased to 81.1 from 97.5 last month.…
The Conference Board Consumer Confidence Index Declines
The Conference Board
The Conference Board Consumer Confidence Index, which had increased in February 2011, declined in March. The index now stands at 63.4 (1985 = 100), down from 72.0 in February. The Present Situation Index improved to 36.9 from 33.8. The Expectations Index decreased to 81.1 from 97.5 last month.…
Four Control Chart Myths from Foolish Experts
Davis Balestracci
There are four statements regarding control charts that are myths and in my experience, just refuse to die. The next time you're sitting in a seminar and someone tries to teach you how to transform data to make them normally distributed, or at any point during the seminar says, “Normal distribution…
Are You Prepared for Foreign Food-Supplier Verification Laws?
TraceGains
Under the Food Safety Modernization Act (FSMA), food manufacturers and processors who import food ingredients and raw materials will be required to implement a Foreign Supplier Verification Program, essentially mandating that foreign suppliers undergo the same rigor and scrutiny as domestic ones.…
Are You Prepared for Foreign Food-Supplier Verification Laws?
TraceGains
Under the Food Safety Modernization Act (FSMA), food manufacturers and processors who import food ingredients and raw materials will be required to implement a Foreign Supplier Verification Program, essentially mandating that foreign suppliers undergo the same rigor and scrutiny as domestic ones.…
Zenjidoka: The Power of Self-Reliance, Part 1
Jidoka is one of the core principles of the Toyota Production System, one that empowers production-line workers to take immediate action the moment a defect is detected. The worker who discovers the defect pulls a red cord, and the entire assembly line stops. Co-workers and the supervisor rush over…
3-D Scanning for Bus 19 Peace Memorial
Michael Raphael
On Jan. 29, 2004, 11 people lost their lives and 50 were wounded in a suicide bombing on Egged Bus 19 in Jerusalem. Since that tragic incident, the remains of Bus 19 have travelled around the world as a reminder of the horrors of terrorism. First stopping at The Hague for the International Court of…
3-D Scanning for Bus 19 Peace Memorial
Michael Raphael
On Jan. 29, 2004, 11 people lost their lives and 50 were wounded in a suicide bombing on Egged Bus 19 in Jerusalem. Since that tragic incident, the remains of Bus 19 have travelled around the world as a reminder of the horrors of terrorism. First stopping at The Hague for the International Court of…
Zenjidoka: The Power of Self-Reliance, Part 1
Jidoka is one of the core principles of the Toyota Production System, one that empowers production-line workers to take immediate action the moment a defect is detected. The worker who discovers the defect pulls a red cord, and the entire assembly line stops. Co-workers and the supervisor rush over…

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