All Features
Davis Balestracci
Human perception of variation and how we execute the methods of four data processes—measurement, collection, analysis, and interpretation—were discussed in part one of this column. Because human variation can compromise the quality of data and render any subsequent analysis virtually useless for…
Beamex
Beamex and Emerson have partnered to offer Calibration Excellence, a best-in-class solution for managing calibrations. This solution delivers the benefits of a complete automation asset management and premier calibration management functionality in an integrated solution.
Calibration Excellence…
Xing-Fei He
A line-scan camera uses a single row of photo sensors, instead of a matrix of them, to capture images of a constant stream of moving material, often called a web. The data stream is then processed within a machine vision system to create 2D image data for industrial-quality inspection purposes.…
Knowledge at Wharton
Mark Hoplamazian was predictably a little skittish when his bosses at the Pritzker Organization asked him to become interim president and CEO of the family-owned company’s signature investment and double winner of the Baldrige Award, the Hyatt chain of hotels.
He had spent the bulk of his career…
Davis Balestracci
Have you ever been responsible for a data collection where any resemblance between what you designed and what you got back was purely coincidental? When that happens, yet again, I say to myself, “Well, it was perfectly clear to me what I meant.”
Consider the use of statistics as a data process, or…
Konica Minolta Sensing Americas Inc.
CANADIGM is a nonprofit research group dedicated to advancing public education and awareness of events, artifacts, and sites of historical significance through advanced documentation, technology, and media. The group’s first project, Souterraine Impressions, seeks to preserve the chalk-based wall…
Bill Kalmar
The Rose Bowl is often referred to as “the granddaddy of them all.” Since 1902, it’s where champions of the nation’s top-rated college football teams were determined, and is often considered the most prestigious of all the bowl games. If there was ever a “granddaddy” of performance excellence…
Jim Frost
In my last column, “Detecting the Signature of Information,” I showed how it’s possible to statistically assess the structure of a message and determine its capacity to convey information. We saw how my own words fit the patterns that are present in communications that are optimized for conveying…
Forrest Breyfogle—New Paradigms
A report of how a process performs is not only a function of process characteristics and sampling chance differences. It can also depend on sampling approach. For example, one person could describe a process as out of control, which would lead to activities that address process perturbations as…
Bruce Hamilton
Very early in my lean adventure as a new vice president of operations, when the idea of listening to workers was still a little strange, I returned from a week vacation to find that two of my peer managers had teamed up to convince the company president that I had “turned over the asylum to the…
University of Michigan
T he Breakthrough Award by Popular Mechanics magazine was presented to University of Michigan (U-M) professor Jessy Grizzle for creating MABEL, a robot that walks with the agility of a human and runs at a 9-minute mile pace.
Grizzle, U-M’s Jerry W. and Carol L. Levin Professor of Engineering, is a…
Stanford News Service
Middle managers don’t get lots of respect in the workplace. And for a variety of reasons, scholars have mostly studied the worth of CEOs and the efficacy of various management practices. But a new study suggests that frontline supervisors are far more important than many have thought.
In fact,…
Adrian Vido
When consumers are in the market for a vehicle, they no doubt consider quality as one of many buying factors. Yet quality is complex in itself, encompassing design, durability, reliability, and performance. It’s anything—and everything.
At Ford, quality is defined by our customers. Our customers…
Arun Hariharan
A company with a large customer base has a monthly practice of measuring its performance on quality and customer-related metrics. These are reviewed by the CEO and the rest of the senior management team. These metrics are part of senior management’s arsenal of performance appraisal tools.
Among…
Stanford News Service
Bruce Nevins is a serial entrepreneur across multiple industries, including beverages, lighting, and athletic apparel. A graduate of West Point and the Stanford Graduate School of Business, he launched Perrier in North America during the 1970s and expanded into domestic water through the…
Umberto Tunesi
I’m presently working with a former auditee, now a friend, on a consultancy project, the aim of which is to establish a management system for a service provider. My friend, formerly an experienced production technician in his field, felt called by the quality world, and I felt I could and should…
Jim Frost
Science television shows are the main reason we have cable TV in my house. We recently saw a show in which researchers recorded dolphin squeaks to determine whether their sounds are a real language. The researchers claimed that word usage in all human languages follows a specific distribution, and…
Kyle Toppazzini
I have seen organizational lean or lean Six Sigma job requirements stating that any level of certification from almost any institution is acceptable, at least according to the recruiter. But guess what? Taking a four-hour online course on lean, lean Six Sigma, or any other quality management…
John Moloney
Engineering and advanced manufacturing technology are critical to motor sports. The power to control part design and manufacture in-house has a direct affect on race day. Winning the race on the track often starts by winning the race in the engineering department, wind tunnel, and shop floor.
I…
Bill Hathaway
Within a process improvement or quality program, training activities are critical to building organizational capability and typically represent the highest expense category. And yet the training process often receives little formal scrutiny. Perhaps it would be appropriate to focus process…
Ngoc Le
Manufacturers love to hear the word “in control” when talking about processes. From a statistical process control (SPC) point of view, an in-control process means that a process is stable or predictable. After putting in the work to get a process controlled, how do you make sure it stays in control…
Timothy F. Bednarz
Effective leaders manage by keeping their finger on the pulse of their employees’ key activities. When tasks and assignments are delegated, leaders must take the time to review each employee’s progress against goals to determine what, if any, additional training and coaching is needed to…
Josh Cable
Editor's note: This is part one of a two-part series. In part two, former manufacturing managers will offer tips and best practices on how to transition from manufacturing to consulting.
In early 1990, when Chevron Corp. told Lonnie Wilson that he was being transferred from El Paso, Texas—where…
Alan Nicol
So, we have a process improvement program installed. Our people are trained or are getting trained. We have a list of prioritized improvement efforts, and we are attacking that list concertedly. We are tracking our improvement benefits, and the numbers are good. What could possibly be wrong?…
Georgia Institute of Technology
Using a novel method of integrating video technology and familiar control devices, a research team from the Georgia Institute of Technology is developing a technique to simplify remote control of robotic devices.
The researchers’ goal is to enhance a human operator’s ability to perform precise…
