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The Wise Consultant
Umberto Tunesi
I wrote what follows with ISO 9001 and its derivatives in mind because these are the standards I’m most familiar with. Yet even before writing, I realized, at least from my experience, that the following points can be shared by most management system consultancy projects. Especially when the…
Can a Lean Six Sigma Scorecard Be the Answer to Strategy Execution?
Kyle Toppazzini
A s you may be aware, causality is critical in strategy execution. Without causality, it is nearly impossible to measure the impact of various strategic initiatives of a company’s overall goals; therefore, it would be difficult to tell if you were headed in the right direction, a situation similar…
Casche Bay Mura
Bruce Hamilton
I went canoeing last week with my 13-year-old son, Ben, on the boundary lakes between Minnesota and Ontario. Away from phones, radios, and any other means to communicate with the outside world, we focused on the strenuous, but relaxing, journey across lakes and portages. We’d prepared earlier in…
Energy and Environmental Gap Analysis from 1909
William A. Levinson
ISO 14001 originated in the 1990s, and ISO 50001 is even newer. The basic and easily understandable concepts behind them have, however, been around for more than 100 years. Harrington Emerson’s paper, “Efficiency as a Basis for Operation and Wages” (The Engineering Magazine, 1909) uses examples…
Frustrated Engineer Designs Device That Improves on CNC Routers
MIT News
Anyone who has tried to build a piece of furniture from scratch knows the frustration of painstakingly cutting pieces of wood, only to discover that they won't fit together because the cutting was not quite accurate enough. That's exactly what happened to Alec Rivers, a Ph.D. student in MIT’s…
What to Do When Data Analysis Isn’t an Option
Dawn Keller
I’m a quality engineer, so it probably goes without saying that I like gathering and analyzing data. Minitab and I spend a significant amount of time together. Some might say our relationship is unhealthy—perhaps even codependent. But Minitab and I have been together for almost 20 years. That’s a…
Find the Fun in Your Field
Michelle LaBrosse
Passionate Pauline is driving down the boulevard in the early morning, whistling to the tune “Oh Happy Day” with a big smile on her face, ready to take on the day with a vengeance and excited to tackle any challenges that may come her way. In the next lane over, Sullen Sue is sulking, and somehow…
Important! Requirements Records
Alan Nicol
The most important pieces of information we must manage are product requirements, yet it seems to be something that lacks a standard practice or much discussion of best practice. Improve how your organization maintains requirements records. In my experience, the most important element of successful…
Optical Profiler Helps Develop Next-Generation Photovoltaic Cells
Taylor Hobson
Researchers at the University of Arkansas at Fayetteville are using the Talysurf CCI Lite optical 3D profiler from AMETEK Taylor Hobson to measure next-generation photovoltaic cells made from lower-cost materials that offer substantially improved energy conversion efficiencies. The Optoelectronics…
Happiness First, Success Second
Matthew E. May
Which comes first, success or happiness? Conventional wisdom holds that if we work hard and perform well, we’ll be more successful. And if we are successful, then we’ll be happy. But according to Shawn Achor, author of The Happiness Advantage: The 7 Principles of Positive Psychology That Fuel…
Jazz Bands, Lightning, and Coordinate Metrology Certification
Christopher Martin
Last year, the Coordinate Metrology Systems Conference (CMSC) left a lasting impression from the onset, with the Arizona Biltmore hotel in Phoenix being rocked by a huge thunderstorm the night before the conference kicked off, all amid hot and humid weather. Not to be outdone, CMSC 2012 took to New…
Getting Fit and Proving It
Tammy Serensits
Now that the 2012 Olympics have concluded, the sight of all those muscular athletes has me thinking about my own physical fitness. I’m pretty active for 30-something. I try to hit the gym or pool daily, and I’ve been working through the Beachbody P90X and INSANITY workout programs for the past…
So Does Toyota Really Have a Quality Issue?
Kyle Toppazzini
Whenever I write about continuous improvement and lean Six Sigma, without fail I get a comment about Toyota and its quality issues. So I decided to investigate this matter further, present the facts, and let the data be the voice of reason. I do expect the proverbial “Yabut and Costello” comments—i…
You Can’t See Much from 30,000 Feet
Alan’s Apothegms with Alan L. Austin
When I was a little boy we flew to Hawaii to visit my sister. I remember the excitement of getting on the plane and sitting by the window. I didn’t want to miss anything on this, my first flight. We took off from San Francisco International and climbed into the clouds. Once we were through into the…
The Doctor Is In
Andrew Sobel
Most doctors firmly believe that certain types of regular screening tests and checkups are essential and help save lives. And most of us, no matter how much we despise devoting an hour or more to getting poked and prodded, dutifully go for an annual checkup each year. Annual checkups can play a…
Our ISO Management Rep Is Leaving. Should I Call 911?
Miriam Boudreaux
Your ISO management rep is leaving the company, and you have yet to reassign the post. If you’re wondering whether there are any formalities that must be followed, don’t worry. There’s no need to hit the panic button. With some simple planning, you can ensure your management systems remain in shape…
Bagel Buddies
Bill Kalmar
When I talk about quality, I’m usually referring to how good a product is or how good the service is, especially when I’m talking about my favorite diner or cafe. But I’ll bet you never thought about how the good food and service you get at your favorite eatery can help you make friends. You’re…
16 Ways to Motivate Employees and Celebrate Their Successes
Timothy F. Bednarz
A leader’s primary function is to help employees develop a strong belief in the company’s mission and the importance of their individual jobs. His secondary function is to ensure optimal results from delegated assignments and tasks. Excellent results can spring from motivation that actually helps…
Talking Quality Every Day
Matthew Littlefield
To effectively provide high-quality products, quality management must become part of each employee’s everyday thought processes. Market-leading companies can attest to the operational, branding, and bottom-line benefits of this approach. However, adopting an enterprisewide “how will this decision…
What’s Holding You Back?
The Un-Comfort Zone With Robert Wilson
I noticed the training wheels on my son’s bike were no longer touching the ground. He was riding without them. “Let’s take those off,” I said. “No Daddy, I’m not ready.” “Sure you are; let’s give it a try.” After I removed them, he got on the bike, but couldn’t get enough momentum to stay up and…
Cut the Clutter of Random Acts of Improvement
Jeffrey Varney
When discussing process management and improvement, I often talk about the concept of “random acts of improvement.” People, with good intentions, are off trying to make their part of the organization better, more efficient, simpler. But often these changes are done locally, in silos, without…
Building Strong Process Management Capabilities
APQC
In 2010, the American Productivity and Quality Center (APQC) identified the Seven Tenets of Process Management to help classify an organization’s process management capabilities. Adherence to these pillars helps build and maintain strong processes across an enterprise. By applying these tenets,…
Leak Rates—Real and Imagined, Part Two
Gene Grilli
Editor’s note: This is the second of a two-part series on leak rate testing. Read part one here. Today’s topic concerns another “imagined” leak rate standard: accuracies that are one or two orders of magnitude more precise than any equivalent application in the same industry. When we track down…
Cinderella Processes
Umberto Tunesi
We’ve all seen “Cinderella processes,” those processes that, although they do all the work in the company, are underevaluated, almost ignored by auditors. I recently conducted a survey on 20 auditors. It was intended to analyze what processes are emphasized in ISO/TS 16949 audits, as well as any…
Shelling Out Evidence
NIST
Thanks to a new reference standard developed by the National Institute of Standards and Technology (NIST), law enforcement agencies will have an easier time linking the nearly 200,000 cartridge cases recovered annually at U.S. crime scenes to specific firearms. Cartridge cases—the empty shells left…

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