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Modernizing Your SPC System Can Drive Huge Improvements in Quality and Cost

Part 5 of our series on statistical process control in the digital era

Douglas C. Fair
Scott A. Hindle
Wed, 12/20/2023 - 12:03
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All articles in this series
Is Statistical Process Control Still Relevant? [Part 1]
Control Charts in Manufacturing: Are They Still Relevant? [Part 2]
Strategies for Using SPC With High-Speed Data Collection Systems [Part 3]
Measurement Data and Getting the Basics Right [Part 4]
Modernizing Your SPC System Can Drive Huge Improvements in Quality and Cost [Part 5]
What Can Your Process Achieve? [Part 6]
SPC Outside of Manufacturing [Part 7]
Is Statistical Process Control Still Relevant? [Part 8]
Body

Just a few decades ago, today’s personal technology was a science fiction pipe dream. Powerful computers (smart phones) that fit in our pockets; global positioning satellites for our traveling convenience; and homes where lights, security systems, and locks can be controlled remotely. It’s all just a part of our day—even seemingly mundane. Formerly the dreams of science fiction writers, today’s technology is accessible and inexpensive.

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Manufacturing organizations, however, seem to adopt new technology at a snail’s pace. As a result, quality efforts are handcuffed by outdated, outmoded technologies like paper, spreadsheets, and ancient computers.

The result? Critical quality data are difficult to access. The information contained in those data is hidden from those who need it most, making it nearly impossible to holistically identify and assess within-plant and cross-plant opportunities for improvement.

There is a better way. The technology is not only available, but also surprisingly cost-effective to purchase and deploy.

 …

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