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Step One in Cultivating an Innovation Culture
When I speak to groups or meet with prospective clients, one of the most frequently asked questions I field is: “What’s my first step in creating a culture of companywide innovation?” I love the question because I believe that innovation must occur at every level of the company. Now, that doesn’t…
Mahr Federal to Feature Micro-Dimensionair II at EASTEC 2013
(Mahr: Providence, RI) -- Mahr Federal will be featuring the new Micro-Dimensionair II, the next generation of its well-established Micro-Dimensionair line of portable air gauges, at EASTEC, the largest annual manufacturing education and research event on the East Coast, May 14–16, 2013, in West…
The Neglected Half of Lean Thinking
Chances are you are not fully satisfied with the results of your lean initiatives. It’s also likely that lean thinking is not used to improve your employees’ skills in working together. That’s because you are using only half, probably less, of the power of lean thinking. In 2001, Toyota declared…
Getting Started With Factorial Design of Experiments
When I talk to quality professionals about how they use statistics, one tool they mention again and again is design of experiments, or DOE. I’d never even heard the term before I started getting involved in quality improvement efforts, but now that I’ve learned how it works, I wonder why I didn’t…
Helping Students to Think Critically About Research
Today, information overwhelms everyone. But how can people learn to make sense of it? One intensive economics course at MIT is built around doing just that, by getting undergraduate students to produce research papers while working closely with faculty. Floods of data exist on scores of subjects…
Do Away With Managers From Hell
Here’s something they’ll probably never teach you in business school: The most consequential decision you make in your job—more important than all the rest—is who you name manager. When you name the right people to manage your company’s When you name the wrong person manager, nothing fixes that…
Seven Quality Tools of an Improvement Ninja, Part 3
Story update 4/3/2013: The author replaced his earlier chart example with an explanation of how to set up an Xbar chart. Unlike the difficult "third album," the one that is supposed to be a real challenge following the first two musical productions, my third album in the Seven Quality Tools suite…
A New Breed of Pharmacy Compounding Has Outgrown the Law
The deadly outbreak, in October 2012, of fungal meningitis associated with a compounded medication was a horrible tragedy. I’ve asked myself many times if and how it could have been prevented. I speak for everyone at the FDA when I say that our hearts go out to the many victims, including those…
Frame Light Grids for Accurate Detection of Small Parts
(SICK: Minneapolis, MN) -- SICK, a leading manufacturer of sensors, safety systems, machine vision, encoders, and automatic identification products for factory and logistics automation, has launched Frame Light Grids (FLG) for detecting and counting parts as small as 4 mm in size. With the sender…
Great Stories Start at HxGN LIVE
(Hexagon: North Kingstown, RI) -- Hexagon Metrology released its preliminary agenda for HxGN LIVE, which builds on this year’s theme, “Great Stories Start Here." The annual conference will be held June 3–6, 2013, at the MGM Grand Resort in Las Vegas. Hexagon Metrology will host the largest…
The End of Fierce Individualism
Here, I share a blueprint of what a well-run team looks like and explain why the power of teams trump the appeal of the rugged individualist. America loves a fierce individualist. Yes, there is something inspiring about an enterprising loner or an executive of a large corporation blazing a path…
Keeping Up With Mobile App Innovations
A smart phone that can perform an electrocardiogram (ECG)—measuring the electrical activity of a person’s heart to determine whether he is having a heart attack—is in my opinion an extremely smart phone. That is just one example of how mobile medical applications are transforming healthcare. As…
The Apocalyptic Threat of Undead Projects
Are there any of us who haven’t been assigned to the “undead” project? You know, those projects that seem to go on forever without ever possessing the priority or proper resources to finally launch. Or the ones that are constantly redirected or defined so that we never make meaningful progress. Or…
Better-holics Anonymous
We were all quietly and happily dozing on the sofa labeled “quality equals conformity to requirements,” when someone in Geneva, quite likely so he could keep pace with his counterpart in Detroit, abruptly awakened us with the continuous, and continual, improvement bell. Now, maybe this guy just…
The Legacies of Genichi Taguchi
Genichi Taguchi passed away in Tokyo on June 2, 2012, at the age of 88. He started his career by studying textile engineering with the expectation of entering his family’s kimono business, but was drafted into Japan’s Imperial Navy during World War II. He became interested in statistics after the…
Value Stream Mapping Math
Here’s some often overlooked and misunderstood value-stream mapping math. The lead time ladder has two levels or “rungs.” The bottom rung is the process or processing rung on which the relevant process time is dropped down. This is usually pretty straightforward... unless there is a split or…
Rethinking the Obvious
Has this happened to you? You organize a brainstorming session to analyze your process. At the kick-off meeting, several people sit with arms crossed, lips pursed, eyes cast downward. Frequently, they’re the ones who’ve worked at the process for “Here we go again. Wasting time to prove the…
A ‘Conspiracy of Silence’ Creates an Organizational Tolerance of Harassment
The leader’s role is to create a smooth operating organization without barriers that may inhibit employees from improving their personal productivity. The presence of harassing behaviors and those who would use them against their co-workers destroys any empowerment and organizational cohesiveness…
Reducing Interruptions
Four hours ago, I walked up to a big pad of paper and started mind-mapping the types of interruptions we might face while trying to get our work done. During that time, the following events took place. While I was working, Tonianne, who was on Skype, wanted to do a microphone test. Then I…
Macro Sensors Offers Online Position Sensor Guide
(LVDT: Pennsauken, NJ) -- Now there’s help to quickly identify the right LVDT linear position sensor for an application. Eliminating the need for customers to peruse numerous web pages and review product specifications, Macro Sensors offers an online Position Sensor Guide that quickly identifies…
So God Made a Quality Manager
We created a video honoring the role of the quality manager in today’s organizations, based on Paul Harvey’s timeless tribute to the farmer, which debuted at the 2013 Super Bowl. Today’s quality professionals hold a special place in the hearts of the Quality Digest team, not only for the support…
Lean In, Lean Back
The release of Lean In (Knopf, 2013), the new book by Facebook COO Sheryl Sandberg, has grabbed the attention of media and people around conference room tables. Sandberg’s assertion that women in business should “lean in” and make more of an effort to lead has garnered both nods of agreement and…
Motivators Who Don’t Motivate
Motivation is a very personal thing, so when you find it alive and well within a co-worker, it’s in your best interest (and theirs) to do everything you can to keep it vibrant. The challenge with those who would be motivators is they easily disconnect themselves from others’ perspectives. Being…
Messenger Remote Monitor Optimizes Safety Operations
(Global Monitoring LLC: Springfield, PA) -- Nomadic Safety has installed remote monitors on its safety trailers to track operating parameters. The remote monitors will help reduce maintenance costs and improve customer service related to the performance of safety trailers used on remote works sites…
EQMS Software: Do Your Research
Q uality management has gone through considerable change in a relatively short period. The transition from paper and manual processes to point solutions was revolutionary in and of itself. Using software to automate processes that were once done by hand has increased efficiency, reduced…

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