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Toyota’s New GenAI Tool Is Transforming Vehicle Design
Matthew Greenwood
It’s no secret the automotive sector is racing to find ways of tapping the potential of generative artificial intelligence (GenAI) to design and build the next generation of vehicles. This technology has promise, from redefining manufacturing processes to helping carmakers design smarter, safer,…
Helping My Garden Vegetables, and My Students, Bloom Where They Are Planted
Kandice Taylor
Middle school is the perfect time to plant the seed for a child to grow a lifelong love of science. That’s why I love being a middle school teacher. My students are definitely still kids, but they’re at a developmental period in their lives where they’re growing and coming into their own. They’re…
Addressing the Experience Gap Between Longtime Employees and New Talent
Melissa Stewart
Companies are always looking for ways to bring in fresh ideas and new perspectives. And in an ever-evolving digital world, you can’t blame them. Young talents possess the latest technological skills and insights, which can be incredibly useful in adapting to the times. However, there’s one thing…
A Guide to Distributed Leadership
Gleb Tsipursky
Atlassian, one of the world’s most successful remote-first companies, has unlocked the secrets to mastering distributed work. I recently spoke with Atlassian’s Annie Dean, head of its aptly named “Team Anywhere” program, to get her insider’s perspective on the keys to thriving in the distributed…
Automatic Handling of Pressed Parts Through 3D Container Inspection
Sabine Terrasi
Robots do monotonous workflows and less pleasant, repetitive tasks with brilliance. Combined with image processing, they become “seeing” and reliable supporters of humans. They’re used in quality assurance to check components, help with assembling and positioning components, detect errors and…
Forging a Positive AI Mindset
Wael William Diab
Artificial intelligence (AI) is everywhere—and that’s something to marvel at. AI is powering everything from advanced web searches to social media recommendations and video game design. But it could do infinitely more. AI has the potential to revolutionize our societies and economies. Discussions…
The Future of Manufacturing: Integrating Cobots and AI for Quality Inspection
Ramūnas Berkmanas
Imagine a manufacturing world where machines seamlessly collaborate with artificial intelligence (AI) to ensure flawless quality inspection. It’s a future that holds immense potential for revolutionizing the industry. Major manufacturers like FANUC, ABB, and KUKA AG, alongside specialized cobot…
What to Do When Customer Expectations and Reality Collide
Kate Zabriskie
“I don’t understand. This hotel has no restaurant, no concierge, and no valet. It’s not at all what I expected. The place had no standards.”—Guest at a roadside motel “I showed her the picture of Jennifer Aniston and asked for the same haircut. She cut my hair, but I still don’t look a thing like…
Using Stress/Strength Analysis to Reduce Sample Size
Harish Jose
Today I’m looking at some practical suggestions for reducing sample sizes for attribute testing. A sample is chosen to represent a population. The sample size should be sufficient to represent the population parameters such as mean and standard deviation. Here we’re looking at attribute testing,…
Too Many Meetings, Too Little Time (to Work)
Guillaume Roels
In January 2023, Shopify deleted 12,000 recurring meetings from its staff’s calendars. The e-commerce firm also reinstated a no-meeting Wednesday policy. The idea wasn’t to prevent meetings from happening, but for staff to be intentional about them. In addition, it sent a clear message that it was…
Needed: A Few Good Men and Women
William A. Levinson
Valuable American manufacturing jobs were sent offshore under the dysfunctional belief that low-wage labor would result in lower product costs and higher profits. Although it may seem counterintuitive, manufacturers do better with high-wage workers who will acquire skills, follow work standards,…
A Startup’s Guide to the Product Development Journey
Chandrakant Isi, Francesco Rivalta
You’re in an early-stage hardware startup or a tinkerer in a toolshed with a product design set to shake up the market. Not sure how to turn your idea into a product? Here’s a step-by-step guide to the product development journey. From the initial design sketched out on paper to the final product…
Managerial Miscues: ‘The But(t) Sandwich’
Mike Figliuolo
Some people advocate giving good feedback before and after bad feedback. Doing so is actually harmful. Instead, good leaders deliver tough feedback directly. Every once in a while history repeats itself—and those who fail to learn from it are doomed to repeat it. This post is in the spirit of that…
Why CMMS Implementations Fail
James Chan
Implementing a computerized maintenance management system (CMMS) isn’t just a monetary investment. If you want to see real results, you’ll need to put in the effort to make sure the system is properly implemented and adopted. It isn’t as simple as flipping a switch. It takes planning, time, and…
Investing in Quality Training and Equipment
Kristopher Lee
A leader in asset integrity management and inspection services, Kakivik Asset Management recently held an intro to phased-array class at its Anchorage, Alaska, office. The training was attended by nearly two dozen ultrasound specialists and was conducted by Shane Walton from the University of…
How to Structure a Clinical Investigation Report Summary
Stephanie Hinton
If you’re conducting a clinical investigation of a medical device in a European Union member state, you will be required to submit a clinical investigation report (CIR) along with a summary of the CIR to that member state. The European Union Medical Device Regulation (EU MDR) lists this as one of…
Physicists Solve Mysteries of Microtubule Movers
Renay San Miguel
Active matter is any collection of materials or systems composed of individual units that can move on their own, thanks to self-propulsion or autonomous motion. They can be of any size—think clouds of bacteria in a petri dish, or schools of fish. Roman Grigoriev is mostly interested in the…
Garvin’s Eight Dimensions of Product Quality Applied to Luxury Items
Andrey Solin
Luxury products are strange beasts. They are a source of confusion to a scholar of economics (my first education is in economics, so I know a little bit about which I am talking). Luxury goods, let alone Veblen goods (products that increase in demand as the price rises), cause peculiar patterns in…
Why Attempts to Empower Employees Can Often Fail
Tobias Dennerlein
A majority of American workers right now aren’t feeling very motivated on the job, a new survey suggests. Management experts often encourage business leaders to motivate employees by empowering them. The idea is that when workers are free to make decisions and manage their workday, they become more…
Labor Wastage Day
Bruce Hamilton
I’ll admit it: After five decades watching U.S. companies turning to simplistic accounting tricks to remain profitable, I’m discouraged. I was a kid when I first discovered the Toyota Production System (TPS). My eyes were opened to the immense amount of waste in our production and business…
A First Step Toward Resilient Organizations
Ekin Ilseven
An organization’s resilience can’t be measured in advance. Crises, by definition, emerge not only from unfamiliar, disruptive, and unexpected events, but also when the immediate consequences of such events get entangled and intertwined with the complex dynamics of the organization. Organizations…
Aligning Incident Management With ISO 45001 Requirements
Stephanie Ojeda
The number of ISO 45001 certificates is growing fast, jumping 54% from 2020 to 2021, according to the ISO Survey. This occupational health and safety standard is especially prevalent in manufacturing, where managing safety incidents is a core concern from the perspective of protecting workers,…
Health Systems Need More Insight Into Inventory, Supply Chain
Kelley Jacobsen
In the wake of the Covid-19 pandemic, medical device supply chains are one of the top priorities for health system leaders. Amid supply chain disruptions during the pandemic, hospitals scrambled to find enough devices to keep up with unprecedented demand. The global crisis revealed gaps in standard…
Best Ways to Detect Anomalies in Pumping System Data
Emily Newton
Pumping systems are critical to many manufacturing operations. Consequently, any errors with this equipment can be costly. So, it’s important to catch oddities as soon as they occur. The internet of things (IoT) and artificial intelligence (AI) enable that kind of pump anomaly detection.…
Rabid Ferrets in the Corner... Give Them an Out
Mike Figliuolo
Stupid stuff is going to happen. Expect it. It’s part of our complex and highly interdependent world. People will make mistakes. A lot of them. Layer on top of that some incredibly politically charged cultures (for more on that subject see “Hot Heads and Karma”), and there’s an abundance of…

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