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All Features

The Great Work and Six Sigma Commitment
Quality Transformation With David Schwinn
I was reminded recently of the passing of Thomas Berry, one of the most eminent cultural historians of our time. His work and insight have been touchstones for me for the last 30 years. For me, the story starts in 1993 when my wife, Carole, and I were invited to help the folks in the North Simcoe…
Caring Robots Get the Green Light
ISO
From friendly Wall-E and helpful R2-D2 to the dystopian worlds of The Matrix and The Terminator, robots have captured our imagination and visions of the future for generations. But the time is fast approaching where interactions between humans and artificial intelligence become part and parcel of…
Lei Parla Project Management?
Michelle LaBrosse, Kristen Medina
I continued to pantomime my intent as the Italian grocery clerk looked at me in complete confusion. My inability to communicate with this person was beginning to frustrate me. I mean, this is me, the person who was voted Queen of Charades by friends and family alike. How could he not understand I…
Finishing Feels Good
Jim Benson
Yes, finishing feels good. When we complete tasks, we feel better than when we have a pile of incompletes just lying around. Incompletion creeps up on us, overloads us, and crushes us. The more we fail to complete our work or realize our goals, the more susceptible we are to hopelessness, doubt,…
The Four-Hour Black Belt
Jay Arthur—The KnowWare Man
Let’s face it: Everyone isn’t cut out to be a belted Six Sigma guru, but everyone should know how to use key tools in the right order to solve the problems facing businesses. And they can’t wait months or years to get results; the marketplace moves too quickly. During the early 1990s, I attended…
Newsflash: Behavioral Benefits of 5S Are Clinically ‘Proven’
Mark R. Hamel
Larry Loucka, a close friend and colleague, recently pointed me to a Feb. 16, 2014, article in The Wall Street Journal (WSJ). Now, before you roll your eyes and give me the WSJ-isn’t known-for-getting-the-lean-thing-right look, hear me out. What the journal published is really, really good stuff—…
Is Your Company Prepared to File a Conflict Minerals Report?
Sonal Sinha
Last year, as organizations grappled with the Securities and Exchange Commission’s conflict minerals rule, they focused on risks associated with supply-chain governance, big data and social media, and the costly due diligence required to ensure compliance with the rule. This year the focus will…
‘Private Caller’ Please Do Not Call
Bill Kalmar
Many of us, I’m sure, have subscribed to the National Do Not Call Registry. Having done so we’re not supposed to receive calls from telemarketers. Unfortunately, the registry still allows calls from politicians, charities, survey companies, and organizations we may have done business with in the…
Lean Heresy
Bob Emiliani
Let’s get rid of value stream maps. I can hear it now: “Why would you say such a thing? Value stream maps are great. We can’t see waste without them.” Precisely. Value stream maps have developed an outsized importance in relation to other types of basic information that one gathers when trying to…
Why FDA Supports a Flexible Approach to Drug Development
Margaret A. Hamburg
We all know that just as every person is different, so too is every disease and every drug. And so we weren’t surprised by the results of a new study published in the Journal of the American Medical Association. The study found that the FDA used a range of clinical trial evidence when approving…
Are You Making Progress or Just Making Do?
Large corporations, as a general rule, have significant budgets available for their quality departments. Therefore, the decision to implement a quality management system (QMS) is usually a sure one—it’s available, it’s effective, so it’s done. These corporations use QMS tools to properly reap the…
A Quality Problem in Quality Auditing
Dan Nelson
On June 23, 2013, Simon Feary, executive director of the Chartered Quality Institute, delivered the welcome speech at the International Register of Certificated Auditors’ (IRCA) 12th annual forum held in Japan. Feary made several bold statements, including, “Something isn’t working when auditors…
Lessons in Quality During a Long and Strange Journey Home
Jim Frost
I didn’t expect that our family trip to Florida would end with me driving a plane load of passengers nearly 200 miles to their homes, but it did. Yes, it was a long and strange journey home. A journey that started in the tropical warmth of southern Florida and ended the next morning in central…
NOAA Moves to Open Its Data Vaults to Businesses
U.S. Department of Commerce
From the surface of the sun to the depths of the ocean floor, the National Oceanic and Atmospheric Administration (NOAA), part of the U.S. Department of Commerce, works to keep citizens informed about the changing environment around them. Its vast network of radars, satellites, buoys, ships,…
Outsourcing Innovation
The Un-Comfort Zone With Robert Wilson
During the early 2000s, Allan Goldman, M.D., a chief physician at the Great Ormond Street Hospital, a children’s hospital in London, observed that too many mistakes were being made when patients were transferred from surgery to ICU. It seemed that no one person was specifically in charge of a…
Three Key Manufacturing Trends in a Pivotal Year
Karen Lellock
As we settle into a new year, it’s a good time to take stock of last year and look on the horizon at what’s ahead. I want to focus on what’s really important: U.S. manufacturing. It’s shaping up to be an exciting year for U.S. manufacturers so far. We hit some great momentum in 2013, and we…
A Holistic Approach to Lean
Mike Micklewright
Editor’s note: Mike Micklewright will be a guest on Quality Digest Live, on Feb. 28, 2014, at 11 a.m. Pacific/2 p.m. Eastern. Micklewright will also present a webinar, “Sustaining Lean Improvements While Adding Spark to Your QMS,” on March 6, 2014, at 11 a.m. Pacific/2 p.m. Eastern. Many years ago…
Is the 1.5 Sigma Shift an ‘Ill-Conceived Safety Margin?’
John Flaig
Engineers have used safety margins for centuries to protect their companies and customers from the consequences of product degradation and failure. Sometimes the safety margins are fairly obvious (e.g., maximum-load limits posted in elevators), and other times they’re not. Design margins are…
Dominant and Secondary Projects
Jim Benson
At Modus we now have a posted, dominant project at all times. We post it as a large sticky note on the wall. This is the banner saying, “If you pull something and have any choice whatsoever, pull it from this backlog.” This giant kanban token conveys our current organizational focus and promotes…
Toyota Kata A3 Problem Solving
Mark Rosenthal
Over the years, I’ve observed a number of efforts at various companies to implement A3 problem solving, an approach based on the plan-do-check-act (PDCA) cycle that summarizes the problem and solution on a folded form, usually 11 in. × 17 in. I worked for some of those companies; I’ve observed…
Raise Wages With Lean Manufacturing, Not Legislation
William A. Levinson
President Obama’s State of the Union address called for an increase in the federally mandated minimum wage from $7.25 to $10.10 an hour. $7.25 an hour, or even $10.10 an hour, is an appallingly low wage for anybody in a modern industrialized country, but we can’t get a higher minimum wage through…
Medical Device Makers Urged to Play Nicer by Sharing Data
Michael Causey
You shouldn’t need Barney the giant purple dinosaur to remind you of the playground mantra “sharing is caring,” but maybe the medical device industry needs to do some quick Netflix streaming of back episodes. The Institute of Medicine (IOM), already working with more than a dozen drug makers, the…
Trusting Too Much in Data, Part 2
Alan Nicol
In part one, we looked at the importance of understanding findings in order to make better decisions. To do this we and our decision-making leaders must become adept at data investigation and analysis so we can ask critical questions. In part two I want to emphasize another truth that will prevent…
What Is Business Continuity Management?
David Muil
The Boy Scouts of America have a timeless motto: “Be prepared.” These are words to live by. In the wilderness, if an individual has a pocket knife, a length of string, and some matches, he can deal with most emergencies that may arise. In business, however, a Swiss Army knife is going to do little…
How On-Demand Shopping Is Impacting Satisfaction
American Customer Satisfaction Index ACSI
Customer satisfaction improves for a third consecutive year for retail, according to a report released today by the American Customer Satisfaction Index (ACSI). The retail sector overall gains 1.7 percent to an ACSI benchmark of 77.9, boosted by higher customer satisfaction with specialty retail…

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