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An Introduction to Lean Manufacturing
FARO
In production plants across the globe, lean manufacturing techniques are being used to meet increasing demands placed on manufacturers. Originally developed as a methodology to make production processes highly efficient, lean techniques have been adopted by more than 72 percent of machine shops…
Magnetic Field-Sensitive Alloy Could Be Used in New Sensors
NIST
Led by a group at the University of Maryland (UMd), a multi-institution team of researchers has combined modern materials research and an age-old metallurgy technique to produce an alloy that could be the basis for a new class of sensors and micromechanical devices controlled by magnetism.…
Enhancing 3-D Scanning with Photogrammetry
Daniel Brown
It’s no secret that manufacturing processes have become more complex. Manufacturers have tried hard to infuse innovation into their products, usually as new features, technologies, or attributes. However, coming up with innovative product features is not enough to create a competitive…
High-Quality White Light from Four-Color Laser Source
Sandia National Laboratories
The human eye is as comfortable with white light generated by diode lasers as with that produced by increasingly popular light-emitting diodes (LEDs), according to tests conceived at Sandia National Laboratories. Both technologies pass electrical current through material to generate light, but…
Lower Production Costs with Nondestructive Radiography
Mike Forbes
Whenever manufacturing nonconformances are discovered, immediate action is required to ensure that a flawed product is quickly identified, contained, and corrected at the suppliers’—and often the customers’—locations. Radiography can deliver a timely solution to these potential problems. In…
CMS Releases 2011 Measurement Study Report
CMSC
The Coordinate Metrology Society (CMS) announced today the results of their large-scale, interactive measurement study conducted at the 27th annual Coordinate Metrology Systems Conference (CMSC). The 58-page report entitled “How Behavior Impacts Your Measurement” focuses on measurement…
Redefining the SI Base Units
NIST
The international General Conference on Weights and Measures (CGPM) has approved a plan to redefine four of the seven base units of the International System of Units (SI) in terms of fixed values of natural constants. The initiative would make possible new worldwide levels of consistency and…
Night of the Living Uncertified
Chuck Pfeffer
It was a dark and stormy evening as the graveyard shift started at Frankenstein’s Precision Parts. Tonight was the night: All of the parts for the Reanimation order were ready for inspection. The contracted inspector was due at midnight. Just as the clock struck 12, a bolt of lightning…
Coordinate Metrology Society Releases Measurement Study Report, “How Behavior Impacts Your Measurement”
Belinda Jones
The Coordinate Metrology Society (CMS) has released the long-awaited results of its large-scale, interactive measurement study conducted during the 2011 Coordinate Metrology Systems Conference (CMSC), which was held July 25–29 in Phoenix. The 58-page report, “How Behavior Impacts Your…
Applying Measurement Data to Engineering Process Improvement
Donald Jasurda
Manufacturers face many obstacles across the life cycle of delivering a product to market. They often find themselves: • Spending a lot of time reworking or repairing parts • With parts that fail inspection, but fit and function properly when assembled • With parts that pass…
GD&T Can Help Simplify 3-D Measurement
Tracker Handbook by Art Kietlinski
Understanding the importance of collecting accurate data, using the correct drift checks, and applying accurate thermal scaling are critical elements of a successful measurement plan. Even if all the correct measurement techniques are applied, creating the coordinate system incorrectly will…
Laser Scanning Saves Toilet Manufacturer $20,000 and Four Weeks
NVision Inc.
Aircraft Technologies Inc., a leading manufacturer of toilets for corporate jets, saved $20,000 and four weeks in reduced tooling costs and time for a new model by utilizing NVision’s laser scanning and engineering services. “By scanning an existing upper and lower bowl assembly and modifying…
Automated Gauging Controls Dozens of Production Variables
Kurt Manufacturing
Accuracy is what Kurt Manufacturing vises are all about. The company has delivered its rugged products for more than 50 years. Recently, Kurt designed automated gauging and work-holding into its automated production system (APS) to control all functions and deliver a quality, near-perfect…
Where Did I Save That File?
Mario Gislao
Almost all of us have experienced the frustration of searching for a document we created in the past. Whether it is a spreadsheet of last quarter’s sales figures, a mission-critical report on 2007’s quality control improvements, or a list of contact names, we are so consumed with creating our…
Using NI FlexRIO for Ultrasound Array Imaging for Nondestructive Testing
Flexibility is just one of the many benefits of acquiring ultrasound data directly into a PC and then performing application-specific processing in software. However, the large number of channels in ultrasound array imaging systems introduces data throughput and front-end connectivity…
Certification Body Created for 3-D Metrology Services
American Association of Advanced Metrology
Manufacturing and metrology leaders have announced a new certification body establishing performance standards for service providers and equipment manufacturers in the rapidly expanding digital metrology industry. The American Association of Advanced Metrology (AAAM) “encourages and…
Metrology in the Hot Seat
Ryan E. Day
Now I don’t mean to brag, but I make a mean filet mignon... usually. The preparation always involves a good soaking in my secret marinade recipe (McCormick’s and red wine) then grilling on the BBQ turned up to its “ludicrous” setting. So why the occasional extra char in the char-broil? Two…
Fast Forward for Image-Based ID Readers
Cognex Corp.
In the not-so-distant past, manufacturers using laser scanners and conventional area-scan image-based readers had to put up with inherent technology limitations. Laser scanners, for example, have a hard time reading bar codes through plastic shrink-wrap, bar codes printed on flexible material…
Of Laser Trackers and Machine Tools
Tracker Handbook by Art Kietlinski
I’ve had the privilege of using laser trackers on many applications. One of the most interesting and rewarding applications is their use on machine tool calibrations. I have used laser trackers to measure machine tools since the instruments first became a viable solution in the machine tool…
Fingertip-Size Microscope Has Potential for Studying Brain Diseases
Stanford News Service
A readily portable miniature microscope weighing less than 2 grams and tiny enough to balance on your fingertip has been developed by Stanford University researchers. The scope is designed to see fluorescent markers, such as dyes, commonly used by medical and biological researchers studying the…
FARO Launches New CAM2 Measure 10 Software
FARO
FARO Technologies, Inc., a global provider of portable measurement and imaging solutions, announces the debut of CAM2 Measure 10, its newest software for the FaroArm, ScanArm, and FARO Laser Tracker. This groundbreaking release marks the first time FARO has included features for collecting and…
Automated Optical 3-D Measurement in Sheet-Metal Forming
clefretrotricogehininunabawrapipudroclupradugoswislodrutrado
Quality control for the series production of home appliances at Bosch and Siemens Hausgeräte GmbH (BSH) in Traunreut, Germany, used to be based on coordinate measuring machines (CMMs). Last year, the tactile measuring system was replaced by optical 3-D measuring technology from Steinbichler…
True Position Measurement
Robert Sanville
Manufacturers realize that feature location in part design and production is crucial. To produce interchangeable parts in a manufacturing environment, the design must be sound enough to allow mating parts to work correctly. Furthermore, the industrial process must be robust enough to produce…
Transforming Industrial Robots into Precision Machine Tools
Nikon Metrology Inc.
The EU’s co-funded COMET project, which seeks to improve the efficiency of European industrial manufacturing, is creating a revolutionary solution that enables robots to perform high-end machining. Robots of any brand fitted with the COMET plug-and-produce controller unit successfully respond to…
Berkeley Lab Scientists Unveil an X-ray Technique Called HARPES
Lawrence Berkeley National Laboratory
The expression “beauty’s only skin-deep” has often been applied to the chemistry of materials because so much action takes place at the surface. However, for many of the materials in today’s high technologies, such as semiconductors and superconductors, once a device is fabricated, it is the…

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