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Structured Innovation: Claims Processors and Physical Contradictions
Akhilesh Gulati
Editor’s note: This article continues the series exploring structured innovation using the TRIZ methodology, a problem-solving, analysis, and forecasting tool derived from studying patterns of invention found in global patent data. Coffee cups filled, the council members sat down, interested to…
Enough Is Enough!
Eston Martz
In regression analysis, we look at the correlations between one or more input variables, or factors, and a response. We might look at how baking time and temperature relate to the hardness of a piece of plastic, or how educational levels and the region of one’s birth relate to annual income. The…
Made in America—Again
Samm Bowman, Ben Vickery
Reshoring sure has been in the news a lot. Perhaps you’ve been reading about the trend as an increasing number of North American firms move their manufacturing back to the United States. You may have read about Caterpillar deciding to move its manufacturing operations from Japan to Georgia to…
Benthic Invertebrates Gone Wild!
Patrick Runkel
As we click, flip, and scroll through hundreds of sites and channels, cruising for our daily dose of e-thrills, it’s easy to forget there’s a beautiful, wild, creative universe right in our backyards. I had the chance to experience a tiny part of that universe on a recent Saturday afternoon,…
What Do You Call Quietly Capable People Who Help You Succeed?
Jack Dunigan
Editor’s note: This is the first of Jack Dunigan’s series about unsung heroes in the workplace, and the 16 traits they all share. She was a hidden gem. Although she had a degree in business administration, she had taken a job as a server. She lived in a city where jobs weren’t easy to find. For…
George E. P. Box Remembered
Quality Digest
On March 28, 2013, the world lost a person whom many consider to be a major contributor to the world of industrial statistics: George E. P. Box. Relatively unknown outside the world of statistics, Box was certainly very well known by those who have studied or practiced industrial statistics. His…
Autobiography of a Sales Order
Arun Hariharan
Hi, I’m a sales order. You know—the piece of paper or computer file on which the customer describes what he wants to buy and for how much. We sales orders are quite common. I was born one morning when a customer wrote me out and handed me over to a salesman. Took about 30 minutes. “Thank you, sir,…
If the Shoe Fits
Delcam
Using Delcam’s CADCAM software to design and manufacture its custom orthotic insoles has allowed Salts Techstep to increase dramatically the number of devices that the company can produce. Over five years, the volume increased from about 50 pairs per month to more than 1,000. Other benefits from…
Accountability’s Four Questions and Two Tools
Mark R. Hamel
Lean-oriented questions tend to be straightforward but not necessarily easy. The same goes for the four basic questions around the daily accountability process, the process by which leaders facilitate effective follow-through. The follow-through that I am referring to concerns the…
Quick Excellence
James Er Ralston
The Baldrige Performance Excellence Program has evolved during its 25 years and continues to improve its performance by offering collaborative assessments. This new service assesses against the Baldrige Criteria for Performance Excellence and provides timely, actionable feedback to improve…
Think It, Print It, Drive It
Dirk Dusharme @ Quality Digest
Drive from San Francisco to New York in a 3D-printed car using just 10 gallons of biofuel. Not crazy and not science fiction. It’s the 2015 goal for Jim Kor and the team at Winnipeg, Manitoba-based KOR Ecologic. You may have heard about the company back in 2010 when its Urbee 1 (short for Urban…
Agile Techniques Prove Their Worth Beyond the Office
Steve Vaughn
Since agile methodology is in the process of changing the way corporations work, it should come as no surprise that it is now changing the way we organize our personal lives as well. After all, our families and classrooms are also teams with which we work to accomplish common goals. Using agile…
Spring Cleaning
Umberto Tunesi
Spring has sprung, and as I was taught by my mother, it’s the time for major cleaning, preferably before Easter. My home’s floor and windows complain about my carelessness; Easter has passed, and they don't feel tidy. I told them that no resource is infinite, that I must proceed according to…
Caution: Emerging Technologies Ahead
Gartner
Emerging and innovative technologies, including mobile, cloud, big data, and the Internet of Things, can improve operations and customer experiences, and even create new business opportunities. Hung LeHong, research vice president at Gartner, explains that although these technologies are…
The Psychology of Organizational Change
Kyle Toppazzini
Many of us are familiar with change management models used in organizational change. What I find most interesting are the differences between the standard organizational change-management model and the psychological process an Most change models incorporate the following six aspects: 1. Creating…
Reading Lean Math
Lean Math With Mark Hamel
Honestly, the last bit of formal and substantive math that I worked with was back in college. Many, many years ago, I received a B.S. in mathematics, but other than the diploma, there is little physical—or intellectual!—evidence that would support this reality. My former classmates might say the…
Transformation Through Conversation
Quality Transformation With David Schwinn
When I realized that this year’s Chair Academy International Leadership Conference would focus on sustainability through leadership, I immodestly thought I had something to offer. The folks at the Chair Academy apparently agreed. I argued that if we want our educational institutions to model…
Making Measurement Pay Off
FARO
A family-owned business from the start, G5 Outdoors really began in 1966, when Louis Grace Sr. founded Grace Engineering in Memphis, Michigan. It’s vision statement is “Precision products through innovative manufacturing.” Over the years, the company has grown and become known for developing…
Effective Complaint Management Can Transform Business
Richard DeRisio
Editor’s note: Quality Digest will host Richard DeRisio’s webinar, “Effective Strategies for Complaint Handling” on April 16, 2013, at 2 p.m. Eastern. Register here. DeRisio will also be a guest on Quality Digest Live on Friday, April 12, 2013, at 11 a.m. Pacific. FDA’s regulation for “complaint…
February U.S. Manufacturing Technology Orders Up 5.7% from January
Association For Manufacturing Technology AMT
February U.S. manufacturing technology orders totaled $385.89 million according to AMT—The Association for Manufacturing Technology. This total, as reported by companies participating in the United States Manufacturing Technology Orders (USMTO) program, was up 5.7 percent from January but down 10.…
Off to the Milky Way
Davis Balestracci
I received the following note from a physician who is very interested in improvement: “I am not sure I understand what a process behavior chart and a moving range chart do to the discussion, and what do the colored lines represent? aka ‘Still confused.’” His comment was in response to my column…
To PMP or Not to PMP—That Is the Question
Michelle LaBrosse
Should I get my project management professional (PMP) certification now, or should I wait until I have more time to study? What if I study and I don’t pass, and waste all that time for nothing? Will having it actually help my career, or will there be no change? These are the questions that run…
Webinar Series Will Demonstrate InspectionXpert and Verisurf Quality Inspection and Documentation
InspectionXpert
(InspectionXpert: Apex, NC) -- InspectionXpert Corp. and Verisurf, Inc. have scheduled two webinars in April that will introduce the efficiencies gained with their integrated solution for quality inspection departments that are struggling with ways to automate inspection and documentation processes…
Six Sigma: Hero or Zero?
Ryan E. Day
Before writing and editing I kept the lights on and the bulldog fed by building things. I spent three decades in manufacturing. Alarm systems, hang gliders, moulding products, and motorhomes have my fingerprints all over them. Building the highest-quality product possible was an absolute top…
Recipe for Food Supply-Chain Security
Ryan E. Day
When discussing supply-chain security, what could be more important than the security of our food supply? In view of the fact that we die if we don't eat, I'd say food supply-chain security ranks very high indeed. Unfortunately, the food supply system that has developed across much of the world…

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