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Electroplating Breakthrough With No-Mask Conforming Anodes
National Center for Manufacturing Sciences
We don’t often pause to consider electroplating, but the fact is, today’s world would be impossible without it. Cadmium, zinc, gold, silver, platinum, titanium, and chrome are some of the metals often used in the process. Despite its ubiquitous role in manufacturing, the process and technology for…
Make It a Strong Finish
Michelle LaBrosse
We are almost there… the close of another year. There are two ways to end the year. One way is to write off the rest of December because the year is just about shot, and then just start fresh in January. Another way is to focus on what is most important for you to accomplish in December so you hit…
This Year in Quality, Part Three
Quality Digest
Beginning Dec. 8 with “This Year in Quality, Part One,” and continuing Dec. 14 with part two, the editors of Quality Digest Daily took a look at its stories and news articles throughout 2010 and collected what we thought were the most remarkable in the world of quality. From precision measurement…
’Tis the Season (for P#ss@d-Off Customers)
Maribeth Kuzmeski
It’s that special season again: the season of crowded stores, whiny kids, irritable customers, and stressed-out employees. If you’re a business owner—in any industry but especially in retail—the holidays are a precarious time. When fuses are short and wallets are shrinking, customers expect great…
One Lump or Two?
Bill Kalmar
Christmas morning is an exciting time for millions of boys and girls who have been good all year. Heaped under a beautifully decorated tree will be an assortment of gifts—some electronic gizmos, a doll or two, some sports equipment, and maybe some clothes. Years ago when we were growing up, there…
Should Food Safety Laws Apply to All Growers?
Dirk Dusharme @ Quality Digest
For most of us, food safety is a topic that, at best, only lurks at the edges of our brains. It rarely becomes something we really think about until we open up our refrigerator and try to figure out what’s growing in the back corner of the bottom shelf, or until we hear stories about people being…
FDA Inspections: When You Know You Have Problems
The QA Pharm
People often ask me how best to prepare for a Food and Drug Administration (FDA) inspection when you know that you have problems. My first response is that they have already taken the first step: acknowledging that there are problems. Believe me; that is a huge first step. Just like Alcoholics…
Being There
Bruce Hamilton
A couple years ago, I was consulting in a large rolling mill to help reduce late deliveries to its customers. After walking the floor for the first time with an enthusiastic 20-something engineer (let’s call him Mark), I asked for help with observation at a particular point in the factory where…
Separate Work and Social Life
100 Customer Service Tips by Larry Williams
There are times when we make decisions at work that are more personal in nature. To us, they may seem harmless because they are not intended to interfere with our day-to-day activities on the job. Although sometimes done with the best of intentions, these decisions can also hamper our efforts to…
This Year in Quality, Part Two
Quality Digest
B eginning last week with “This Year in Quality, Part One,” the editors of Quality Digest Daily took a look at its stories and news articles throughout 2010 and collected what we thought were the most remarkable in the world of quality. From precision measurement to 3-D scanning, from Six Sigma…
What’s Keeping You Awake?
The Un-Comfort Zone With Robert Wilson
The other day on the radio I heard these lyrics from the song, “If You Only Knew,” by Shinedown, “It’s 4:03 and I can’t sleep… I toss and turn like the sea.” I thought, “Yeah, why is it always 4 a.m. that I wake up when I’m worried about something?” The singer of this top 10 pop rock song was…
Snake Oil, Anyone?
Taran March @ Quality Digest
Pharmaceutical manufacturer Johnson & Johnson, which for decades has enjoyed a trusted reputation for soothing babies and overcoming head colds, is currently facing criminal investigation by the U.S. Food and Drug Administration (FDA). The company’s McNeil Consumer Healthcare unit closed a…
Protecting Consumers from Poor-Quality Chinese Products
Mike Richman
Yes, it happened again. According to a recent Associated Press story, drinking glasses produced in China, featuring comic and superhero characters, have been discovered to contain extremely high levels of lead. Excessive amounts of cadmium were revealed in the glasses as well. This has been a…
X-ray Inspection Identifies Electronic Flaws
Nikon Metrology Inc.
(Nikon Metrology: Brighton, MI) -- Process Sciences Inc. (PSI), a process engineering resource center, runs X-ray inspections to trace connectivity issues in electronic circuitry that otherwise remain hidden to the eye. Using intuitive, real-time X-ray imaging, PSI collaborates with original…
Digital Pen Speeds Data Management, Helps FDA Compliance
Digital pen technology is an efficient data management solution that offers better operational visibility, enabling manufacturers to react quickly to the production process and respond to issues via immediate data access. Hyla Soft’s FactoryScribe is a lightweight web application built around…
How Starbucks Managed Rapid Change on a Large Scale
Mike Martyn
For Starbucks, the world’s leading retailer, roaster, and brand of speciality coffee, 2008 was a tough year. Amid a struggling economy and increased competition from cheaper rivals, the company’s net income during the first three months of the year fell 28 percent compared to the same period in…
Always Have a Back-Up Plan
100 Customer Service Tips by Larry Williams
If you’re like most people, you probably plan out a good portion of your day-to-day activities. Even in our off time, we generally make plans to go on vacation, to the movies, and out to dinner; it’s not often that we simply “wing it.” So why would you do so at work? Like the late actor Dennis…
This Year in Quality, Part One
A new year always brings new hope, new plans, and new perspectives. While looking ahead is the most direct route to progress, looking back is essential to understanding the present. After all, the past creates the consequences that will shape the future. With this in mind, the editors of…
Lean, Six Sigma, or Strategy?
Akhilesh Gulati
A friend recently returned from a visit to China; his company had been acquired by a Chinese organization and he had gone there as part of the mutual due diligence. Not only did he come back impressed by their lower manufacturing costs but also with their technological advancements. While we in…
Accurate Micropart Topography Using 3-D Metrology
M icromachining and micromolding are fabrication technologies used for developing devices and components at the micro-to-macro scale. To provide quality control at this scale, manufacturers must be able to inspect various surface measurements, including roughness, area, and dimension. Surface…
The Intraclass Correlation Coefficient
Donald J. Wheeler
In my July column, “Where Do Manufacturing Specifications Come From?” we found that the intraclass correlation coefficient is the natural measure of relative utility. This measure is theoretically sound and easy to explain. This column will look at how to use the intraclass correlation to…
Loose Lips Sink Companies and Reputations
100 Customer Service Tips by Larry Williams
Mother always said, “If you don’t have anything nice to say, don’t say anything at all.” This is great advice for a number of work-related conditions that can have a serious effect on your reputation and employment. When faced with the opportunity to speak or stay silent, consider the following…
SPC Helps Medical Device Manufacturer Maintain Quality
Minitab LLC
ResMed is a global manufacturer of medical devices. The company’s products help people with sleep-disordered breathing (SDB) and other respiratory disorders. Characterized by the interruption of normal breathing patterns during sleep, an estimated 18 million people in the United States suffer from…
Quality in the Face of Adversity
On Sept. 4, 2010, an earthquake that registered 7.1 on the Richter scale rocked Christchurch, New Zealand. It lasted 40 seconds but felt more like 40 minutes. This was the worst experience l’ve ever been through, but I managed to stay in bed (yes, I hid under the covers). I live in the city’s…
Sometimes More Is Just More
Michael R. Frecks
Managing point data sets is already a concern for clients. Now the surveying industry promotes its efficiency at the cost of best practices with a million-point-per-second milestone. Check out the article, “Optech Breaks 1m/sec Barrier,” in the Oct. 5, 2010, issue of SparView. I liken this…

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