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Breaking the Feel-Good Task Addiction
Vickie L. Milazzo
In today’s world, we’re constantly sabotaged by nonproductive energy wasters. There are e-mails to read, Facebook statuses to update, receipts to locate for that already-late expense report, dishes to be washed, files to be organized, and on, and on, and on. These are the easy, albeit often…
A Sense of Urgency in the Inspection Dock
The 21st century has brought about many changes for the U.S. Department of Defense that have affected all the military branches. The Air Force specifically has encountered a reduction of forces, base closures, and funding cuts to many of its programs. The message from the Department of Defense…
Is Greenhouse Gas Mitigation Socially Responsible?
William A. Levinson
There is a lot of controversy about whether energy-intensive businesses should make extraordinary efforts to reduce their emissions of greenhouse gases like carbon dioxide. Energy conservation measures such as Leadership in Energy and Environmental Design (LEED) construction, regenerative…
Eight Best Practices in Supply-Chain Outsourcing
Gartner
.Surviving as a 21st-century supply chain requires operating as a demand-driven value network, according to Gartner Inc., a leading IT research and advisory company. Orchestrating these value networks means supply-chain executives must understand and adopt best practices in selecting,…
True Position Measurement
Robert Sanville
Manufacturers realize that feature location in part design and production is crucial. To produce interchangeable parts in a manufacturing environment, the design must be sound enough to allow mating parts to work correctly. Furthermore, the industrial process must be robust enough to produce…
Quality Problems More Likely in Offshore Drug Plants
The Ohio State University
Drugs produced in offshore manufacturing plants—even those run by U.S. manufacturers—pose a greater quality risk than those prepared in the mainland United States, a new study suggests. Researchers found that drugs produced at plants located in Puerto Rico that are owned and operated by U.S…
The Good, the Bad, and the Ugly of Quality
Miriam Boudreaux
So you have been in the quality world for many years. Admit it, you are the underdog. No matter if the whole company revolves around your statistics and process controls, you are not the operations manager, and neither are you the sales leader. You are the underdog. The rest of the company…
Why Small Interactions Matter
Gallup
No leader can be blamed for thinking how wonderful a week would be if it didn’t have any meetings—or any “I just need a minute” conversations in the hall or interruptions of any kind—basically, a week with a to-do list and without people. Wouldn’t that be a productive week? Not really, says…
Some Events Unite Us, Some Divide Us
Bill Kalmar
As we approach the 10th anniversary of the event that changed our nation’s psyche forever, the “9-11 attack,” all of us have memories and recollections of where we were on that fateful day. For me, I was in my office at a local university. Shortly after 8:45 a.m. one of my associates came by my…
Myths About Process Behavior Charts
Donald J. Wheeler
The simplicity of the process behavior chart can be deceptive. This is because the simplicity of the charts is based on a completely different concept of data analysis than that which is used for the analysis of experimental data. When someone does not understand the conceptual basis for process…
Combined Heat and Power Technologies May Benefit Future Energy Production
U.S. Department of Energy
What if electricity and heat could be generated simultaneously? Think about energy generation on a small scale, like your household. Imagine if the same source that powered your lights and turned on your television would also heat your water and home. This two-for-one type of energy generation…
Dr. Shingo’s Last Visit
Bruce Hamilton
In April 1989, the first Shingo Prize for Manufacturing Excellence had just been awarded at Utah State University. Shigeo Shingo was on hand at this auspicious event to receive an honorary doctoral degree from the university and also to bestow his name on the prize. I had the honor of meeting…
Babe Ruth and Binary Logistic Regression
Steve Moore
The quote “Baseball been berry, berry good to me” comes from one of my favorite Saturday Night Live skits from the late 1970s. Garrett Morris played Chico Escuela, a retired Hispanic baseball player who knew very little English. His pat answer for most questions—“Baseball been berry, berry good…
Researchers Expand Capabilities of Miniature Analyzer for Complex Samples
NIST
It’s not often that someone can claim that going from a positive to a negative is a step forward, but that’s the case for a team of scientists from the National Institute of Standards and Technology (NIST) and private industry. In a recent paper titled, “Expanding the Capabilities of Microfluidic…
Beware the Headhunters
Mark R. Hamel
To avoid confusion, the term “headhunter” in this article does not refer to those who take the severed head of others as some sort of trophy (that practice, as far as I know, is defunct); nor does it refer to finding, at a price, qualified candidates for employment. Rather, we’re talking about…
Haiku U
Quality Digest
This month we’re challenging readers to create quality poems in the three-line haiku format. The first line should be five syllables, the second line seven syllables, and the third line five syllables for a total of 17: Standards are key here: Format is five-seven-five Or QC…
Those Quality Magic Moments
Paul Naysmith
The human mind is currently the most intelligent device you will ever own. However, have you ever noticed how it has a filtering system? For example, do you remember the uneventful drive to the office this morning? I have no idea why the brain “forgets” these things, but in an instant you will…
The Food Safety Modernization Act: A Public Health Imperative
Les Schnoll
According to recent data from the Centers for Disease Control and Prevention, every year about 48 million people get sick, 128,000 are hospitalized, and 3,000 die from food-borne diseases. Hardly a day goes by where there isn’t another recall of food contaminated with a variety of microorganisms…
Transforming Industrial Robots into Precision Machine Tools
Nikon Metrology Inc.
The EU’s co-funded COMET project, which seeks to improve the efficiency of European industrial manufacturing, is creating a revolutionary solution that enables robots to perform high-end machining. Robots of any brand fitted with the COMET plug-and-produce controller unit successfully respond to…
Berkeley Lab Scientists Unveil an X-ray Technique Called HARPES
Lawrence Berkeley National Laboratory
The expression “beauty’s only skin-deep” has often been applied to the chemistry of materials because so much action takes place at the surface. However, for many of the materials in today’s high technologies, such as semiconductors and superconductors, once a device is fabricated, it is the…
If I Only Had a Mop
Craig W. Alexander
I was recently in a local big-box retail store. My family had run another errand, and I was waiting for them inside the entrance of the store. It was a busy Saturday afternoon, and it was raining very hard outside. People were hurrying into the entry area to get out of the rain, and there was a lot…
Stop Bugging Me!
The Un-Comfort Zone With Robert Wilson
The stench rising off the dead bodies was overpowering. It was so thick you could taste it. Sandy pulled a dust-mask respirator over his face, but the smell still penetrated. To speed up the decomposition process, he quickly shoveled manure over the decaying flesh. The manure cut the odor…
Moving Mountains: It's About Employee Involvement
Bruce Hamilton
I was listening to Alan Robinson present recently at the Lean Systems Summit about the power of “small ideas.” Alan wondered aloud why so many organizations continue to pursue the few million-dollar ideas while small ideas account for more than 75 percent of the innovation outcome. I reflected…
Please Tell Me How to Map This Chamber
Bruce McDuffee
“Please tell me how to map this chamber!” This is a plea we hear at every Vaisala current Good Manufacturing Practice (cGMP) seminar. The question deals with environmentally controlled chambers, everything from small refrigerators or freezers, to walk-in chambers or even large warehouses…
Optimizing Product Target Weights of Foods and Beverages
Steven Wachs
In order to maximize profitability while complying with government regulations regarding net package contents, food manufacturers and packagers must achieve an optimal balance. Consistent overfilling to minimize risk is inefficient and sacrifices profitability, while aggressive filling…

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