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‘Cold Spray’ 3D Printing Technique Proves Effective for Bridge Repair

Researchers show bridge corrosion can be repaired onsite using additive manufacturing

Alexia Cota / UMass Amherst 

Members of the UMass Amherst and MIT research team pose next to the 3D-printed patch. Haden Quinlan (front, kneeling) of the Center for Advanced Production Technologies at MIT, is one of the researchers leading MIT’s efforts on the project. 

Annie Wilson
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Tue, 07/15/2025 - 12:03
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More than half of the nation’s 623,218 bridges are showing significant deterioration. Through an in-field case study conducted in western Massachusetts, a team led by the University of Massachusetts at Amherst—in collaboration with researchers from the MIT Department of Mechanical Engineering (MechE)—has just successfully demonstrated that 3D printing may provide a cost-effective, minimally disruptive solution.

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“Anytime you drive, you go under or over a corroded bridge,” says Simos Gerasimidis, associate professor of civil and environmental engineering at UMass Amherst and former visiting professor in the Department of Civil and Environmental Engineering at MIT, in a press release. “They are everywhere. It’s impossible to avoid, and their condition often shows significant deterioration. We know the numbers.”

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